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Wiring or cluster issue?

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Old 01-10-2019, 12:39 PM
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Default Wiring or cluster issue?

I unhooked my cluster to replace the lights in it. Once I put the new led’s in and hooked it up to test it, I noticed a burning smell and immediately shut it off.

The only lights that don’t work on the cluster are the fuel, temp, rpm, seat belt and mph. The lights on the switches above the cluster are out (hazard aux ect.) and the ac lights are out as well.

everything works in terms of rpm, switches, ac control. It’s just the lighting that’s out.
Old 01-10-2019, 01:53 PM
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Default Re: Wiring or cluster issue?

Don't understand what you did.
Were the lights in the cluster originally LEDs or not?
Were you replacing burnt out lights?

If you replaced the lights correctly then it can only be due to having the wiring extended that is causing issues
Still check out the fuses (all of them, use a test light)
Old 01-10-2019, 03:49 PM
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Default Re: Wiring or cluster issue?

@avisitor

I replaced the originals with LED's once I tested it to see if they all worked, I noticed the burning smell. The lights weren't burnt out, they were just very dim.
Old 01-10-2019, 03:52 PM
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Default Re: Wiring or cluster issue?

Originally Posted by The94delslow
I noticed a burning smell and immediately shut it off.
Where there's fire, there's smoke.
Old 01-10-2019, 04:21 PM
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Default Re: Wiring or cluster issue?

@muellersfan
no smoke or fire, I drove it last night with a small led light tapped and pointed at the spedo lmao
Old 01-10-2019, 05:27 PM
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Default Re: Wiring or cluster issue?

flip the 194 holder 180 and put it back in.
Old 01-10-2019, 07:06 PM
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Default Re: Wiring or cluster issue?

Originally Posted by tony_2018
flip the 194 holder 180 and put it back in.
@Tony_2018

whats that lol as you saw by some of my other posts I’m not too car savvy >.<
Old 01-11-2019, 10:25 AM
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Default Re: Wiring or cluster issue?

194 is the bulb part number. Very commonly used.
180 means to flip the socket around, thinking is the socket's polarity might have something to do with it

My only thought now is to check the cluster with all the lights on
Or, have one on at a time.
Maybe because it was new that it had a film on them???
IDK
Old 01-11-2019, 11:50 AM
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Default Re: Wiring or cluster issue?

@avisitor I put all the old bulbs back in. im starting to think its a wiring issue if it made all the lights on the temp control, switches above cluster and only certain cluster lights go out after I smelt burning :/

I mean the car is 25 years old and pulling on the old cold wires was not a good idea lol
Old 01-12-2019, 05:46 AM
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Default Re: Wiring or cluster issue?

Originally Posted by The94delslow
@avisitor I put all the old bulbs back in. im starting to think its a wiring issue if it made all the lights on the temp control, switches above cluster and only certain cluster lights go out after I smelt burning :/

I mean the car is 25 years old and pulling on the old cold wires was not a good idea lol
Yeah, agreed. Sometimes doing stuff on very old cars just causes more problems.
Good luck to you
Old 01-12-2019, 06:01 AM
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Default Re: Wiring or cluster issue?

Originally Posted by The94delslow
@muellersfan
no smoke or fire
The burning smell indicated a short to ground in a wire or the cluster printed circuit board (PCB), likely caused by installation of the LEDs. A short to ground leads to high amperage through and heating of the affected wire or PCB. Look for a wire with melted insulation or melted PCB.

What car? 94 Del Sol?
Old 01-12-2019, 06:16 PM
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Default Re: Wiring or cluster issue?

Originally Posted by muellersfan
The burning smell indicated a short to ground in a wire or the cluster printed circuit board (PCB), likely caused by installation of the LEDs. A short to ground leads to high amperage through and heating of the affected wire or PCB. Look for a wire with melted insulation or melted PCB.

What car? 94 Del Sol?
yeah the 94 sol. it might be both. I was on a facebook group and ironically some guy is going through the exact thing im going through with the same exact issues. He said he replaced the wire harness which turned all the switch lights back on but his cluster is still out.

Crazy how replacing a dang light bulb caused all this smh
Old 02-27-2019, 06:17 PM
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Default Re: Wiring or cluster issue?

So I figured out the issue. If anyone ever has to remove the control switch panel, make sure that the two green connecters for the hazard light and the rear defroster are plugged into the correct spot. One of them has 6 prongs while the other has 5.

If you put them in wrong, it will short out the cluster. Also the lights on the control switches and temperate control will not turn on. smh
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