Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken?

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Old Jan 7, 2007 | 10:43 AM
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Default Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken?

I had a good bit of problems this year with boost not staying steady, I ran a 14psi spring which is about the psi level I wanted to run but sometime it would skyrocket and sometimes it would build boost rather slow

Is there a tech guide to taing these units apart and inspecting them.

Just curious if maybe its sticking open and causing me to build boost very slowly
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Old Jan 7, 2007 | 11:29 AM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

http://www.tialsport.com/techincal.htm

They have some diagrams there that will help you
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Old Jan 7, 2007 | 11:33 AM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by PINKS &raquo;</TD></TR><TR><TD CLASS="quote">I had a good bit of problems this year with boost not staying steady, I ran a 14psi spring which is about the psi level I wanted to run but sometime it would skyrocket and sometimes it would build boost rather slow

Is there a tech guide to taing these units apart and inspecting them.

Just curious if maybe its sticking open and causing me to build boost very slowly</TD></TR></TABLE>

check diaphragm first. i had nothing but problems with tial wastegate. diaphragm ripped twice
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Old Jan 7, 2007 | 03:07 PM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

bump for more info
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Old Jan 7, 2007 | 04:50 PM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by PINKS &raquo;</TD></TR><TR><TD CLASS="quote">How To Tell If My Unit Is Broken?</TD></TR></TABLE>

LOL
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Old Jan 9, 2007 | 02:33 AM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

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Old Jan 9, 2007 | 05:41 AM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (vtec.dc2)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by vtec.dc2 &raquo;</TD></TR><TR><TD CLASS="quote">

check diaphragm first. </TD></TR></TABLE>


did you inspect the diaphragm? thats more than likely is the problem. or vaccum lines are loose/leaking
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Old Jan 9, 2007 | 09:53 AM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

Open it up, mine was very easy to take apart and inspect. I found that the diaphragm was installed incorrectly, one of the expansion folds was getting pinched where the housing screws together. I installed it correctly and it worked fine.
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Old Jan 9, 2007 | 12:08 PM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (rmcdaniels)

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Old Jan 10, 2007 | 11:51 AM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

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Old Jan 11, 2007 | 02:35 AM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (Boosted B6teen)

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Old Jan 21, 2007 | 01:09 PM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

I just pulled apart my wastegate, there might be something wrong

The diaphram is kind of crinkled, kinda pushed down in one spot

Doesnt seem to be ripped though but the diaphram is probably permantently in that position

Need pics? What should I do?
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Old Jan 21, 2007 | 02:40 PM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

That's how mine was. I just reassembled it carefully, poking the fold in the diaphragm inside the casing with a feeler guage as I screwed it together to keep it from getting pinched. Mine worked fine after that.
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Old Jan 21, 2007 | 04:32 PM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (rmcdaniels)

Mine seems pinched not where the casing closes down though, its on the raised lip that goes on the innermost wall of the top of the diaphram, dunno why it was like that

If theres no rips its good to go?
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Old Jan 22, 2007 | 02:27 AM
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Old Jan 22, 2007 | 01:12 PM
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Default Re: Inspecting / Rebuilding a Tial Wastegate. How To Tell If My Unit Is Broken? (PINKS)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by PINKS &raquo;</TD></TR><TR><TD CLASS="quote">Mine seems pinched not where the casing closes down though, its on the raised lip that goes on the innermost wall of the top of the diaphram, dunno why it was like that

If theres no rips its good to go?</TD></TR></TABLE>
that diaphragm is supposd to strech.. not as in material but extend. when i took mine apart, it was all pinched as well, so i had to extend it to see the damage. you have to inspect entire diaphragm.. pics would help before you close it backup
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