MIL Spec Connectors
herein the good ole' marines, i have a shitload of those connectors on my M1A1 tank, but we call them "cannon plugs" i will see what i can do about some, but i will have to go look thru the catalogue for the "main gun function control unit" cause all the other plugs utilize about 150 wires a piece
Ok, I've been looking thorugh the Allied catalog and want to use series 1 I guess for the ECU wiring. Her's the link to it.
http://www.alliedelec.com/cata...6.pdf
What I want is the square flange receptacle with mounting holes in probably 16 or 24 pin, not sure yet. What woul I use for the other end. The square end will be mounted on the firewall.
http://www.alliedelec.com/cata...6.pdf
What I want is the square flange receptacle with mounting holes in probably 16 or 24 pin, not sure yet. What woul I use for the other end. The square end will be mounted on the firewall.
Here is a quick list of part #'s for a 24 pin connector, its the same one i used. Part #'s are allieds p/n not amps
512-8967---24 pin flange mount receptacle.
512-1120---24 pin plug.
You'll notice in the pics on their site they dont include cable clamps. You'll want at least 1 cable clamp for the plug side which will be under the hood. You dont have to have one on the cabin side, its up to you.
512-1265---Small cable clamp
512-1285--Large cable clamp
I used Large cable clamps and they are too big and look like ***. I have the small clamps here and I will install them when I depin the connectors and shrink everything up. I would recommend the small clamps but look at the dimensions of the cable clamps on page 110 and see what ID you'll need. I used all 24 pins with 21 of them being 18 gauge SXL wire and 3 being 16 gauge and the small clamps would have worked.
You'll also want the extractor p/n 512-9140 or your not getting the contacts back out.
Dont need the insertion tool, just push them in until they "click" into place.
I dont know the correct p/n for the crimpers, i didn't use them.
As far as contacts I really cant help with a p/n. You'll have to determine what gauge wiring your using and the insulation OD and which contact finish you'll want. The Series 1 type III+ multimates are the ones you'll want. THey're rated for 7.5 amps which will cover all the sensors, injectors and crap.
You'll more than likely want a hole saw also.
512-8967---24 pin flange mount receptacle.
512-1120---24 pin plug.
You'll notice in the pics on their site they dont include cable clamps. You'll want at least 1 cable clamp for the plug side which will be under the hood. You dont have to have one on the cabin side, its up to you.
512-1265---Small cable clamp
512-1285--Large cable clamp
I used Large cable clamps and they are too big and look like ***. I have the small clamps here and I will install them when I depin the connectors and shrink everything up. I would recommend the small clamps but look at the dimensions of the cable clamps on page 110 and see what ID you'll need. I used all 24 pins with 21 of them being 18 gauge SXL wire and 3 being 16 gauge and the small clamps would have worked.
You'll also want the extractor p/n 512-9140 or your not getting the contacts back out.
Dont need the insertion tool, just push them in until they "click" into place.
I dont know the correct p/n for the crimpers, i didn't use them.
As far as contacts I really cant help with a p/n. You'll have to determine what gauge wiring your using and the insulation OD and which contact finish you'll want. The Series 1 type III+ multimates are the ones you'll want. THey're rated for 7.5 amps which will cover all the sensors, injectors and crap.
You'll more than likely want a hole saw also.
https://www.alliedelec.com/Cus...2.asp
Go to "Contact Us", scroll down to sales office info then select your state. Theres a branch in columbus and another in Cleveland.
Go to "Contact Us", scroll down to sales office info then select your state. Theres a branch in columbus and another in Cleveland.
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by PandaHatch »</TD></TR><TR><TD CLASS="quote">Do they sell direct if you go there? Columbus isn't too far away.</TD></TR></TABLE>
Cant answer that one. I've only purchased from them online. I've ordered 3 times from them and though they weren't the quickest shippers I've seen they were reasonable, 5-7 business days.
Cant answer that one. I've only purchased from them online. I've ordered 3 times from them and though they weren't the quickest shippers I've seen they were reasonable, 5-7 business days.
I ordered their catalog, I wanna look through it and see what I'm going to need. I'm gonna try calling them and see if I can pick the stuff up there, that way I can get everything I need and make sure on it, thanks for all your help.
Does anyone know which AMP connectors to use for power? I have a 2 PIN connector that comes in on the driver side and both wires are 10awg. I need a connector for these. I have everything else figured out now. Those are the last 2 wires I'm not sure how to pass...and the altenator wire to get to the fuse box in the interior.
I found a 3 PIn that would work fine. Also could I use this to pass an altenator wire through the wirewall, or should I just drill a hole, grommet it and pass it through? It's a big gauge.
What is the best metal material for the contacts for the series 1 and series 3? They have like 10 different kinds on page 109 for the series 1 and 3 types on page 110 for the series 3?
You've been more than helpful with this build.
Modified by PandaHatch at 8:32 AM 4/11/2005
Modified by PandaHatch at 8:39 AM 4/11/2005
What is the best metal material for the contacts for the series 1 and series 3? They have like 10 different kinds on page 109 for the series 1 and 3 types on page 110 for the series 3?
You've been more than helpful with this build.
Modified by PandaHatch at 8:32 AM 4/11/2005
Modified by PandaHatch at 8:39 AM 4/11/2005
I just used the Tin-Lead contacts for both the series 1 and 3. I really dont know the difference so I just went with the cheapest ones. For over $5 per set of contacts for the series 3 they better work well
I also just used the 3 position connector in the series 3 but I'm only running the starter solenoid and radiator fans through mine.
As far as the series 3 being able to handle the alternator wire I dont know. I'm not familiar with Hondas to know what it's feeding plus I dont know the specs on the series 3 contacts as far as max current rating.
No problem with the assistance. I spent many hours looking though all that crap until I finally felt comfortable with what I had selected to make a purchase. Though these connectors are really cheap compared to some I've looked at they are still expensive when your on a budget and I'd hate to see someone waste money on crap that wasn't needed.
I also just used the 3 position connector in the series 3 but I'm only running the starter solenoid and radiator fans through mine. As far as the series 3 being able to handle the alternator wire I dont know. I'm not familiar with Hondas to know what it's feeding plus I dont know the specs on the series 3 contacts as far as max current rating.
No problem with the assistance. I spent many hours looking though all that crap until I finally felt comfortable with what I had selected to make a purchase. Though these connectors are really cheap compared to some I've looked at they are still expensive when your on a budget and I'd hate to see someone waste money on crap that wasn't needed.
The series 3 only handle up to 25 amps per contact, so I wouldn't use it for the alternator. The alt. puts out around 60 amps or so, which would probably melt the connectors, or just start a fire. You can get a part thats made to pass power wires through a fire wall, it's basically a bolt thats insulated from the sheetmetal, you hook up either side to the cable you want to connect, that way you can still disconnect it with ease, rather than having a solid wire run through.
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by PandaHatch »</TD></TR><TR><TD CLASS="quote">Any idea where to get that part from?</TD></TR></TABLE>
Search http://store.summitracing.com for part number SUM-G1431, listed as Bulkhead Cable Connector. They go for $9.69.
Search http://store.summitracing.com for part number SUM-G1431, listed as Bulkhead Cable Connector. They go for $9.69.
http://www.waytekwire.com/waytech.htm has them for $5.79. Not much cheaper than Summit but I think Summit has a flat shipping rate of around $8. Waytech has a $5 handling charge so it'll be around $7 cheaper from there. They are Waytech p/n 47212 or look under wiring accessories, terminal strips & junction blocks.
The 25 amp rating on the series 3 contacts is kind of surprising. Those are some beefy *** contacts for that low of a rating.
The 25 amp rating on the series 3 contacts is kind of surprising. Those are some beefy *** contacts for that low of a rating.
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by PandaHatch »</TD></TR><TR><TD CLASS="quote">Supposedly if you use the special terminals they can handle 50 amps...I'm sure the tin-lead is fine. That's what I ordered too. </TD></TR></TABLE>
I'm assuming your talking about theType XII High Current contacts?? Did you talk to Allied to get the current rating or am I looking at something else? I see on page 110 under series 3 contacts there is a "hgh current" contact but I dont see a current rating.
If this is true I think I'll pick up another one to run my main power wires kind of like your talking about. I have my wires from the battery inside the fender and they go into the cowl and drop into the cabin behind the firewall. I 'd much rather have them going through connectors but I only noticed the ones rater at 25 amps which wasn't enough capacity.
If we're looking at the same thing those are some expensive contacts. $20 per set
I'm assuming your talking about theType XII High Current contacts?? Did you talk to Allied to get the current rating or am I looking at something else? I see on page 110 under series 3 contacts there is a "hgh current" contact but I dont see a current rating.
If this is true I think I'll pick up another one to run my main power wires kind of like your talking about. I have my wires from the battery inside the fender and they go into the cowl and drop into the cabin behind the firewall. I 'd much rather have them going through connectors but I only noticed the ones rater at 25 amps which wasn't enough capacity.
If we're looking at the same thing those are some expensive contacts. $20 per set
<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by KP »</TD></TR><TR><TD CLASS="quote">Here is a quick list of part #'s for a 24 pin connector, its the same one i used. Part #'s are allieds p/n not amps
512-8967---24 pin flange mount receptacle.
512-1120---24 pin plug.
You'll notice in the pics on their site they dont include cable clamps. You'll want at least 1 cable clamp for the plug side which will be under the hood. You dont have to have one on the cabin side, its up to you.
512-1265---Small cable clamp
512-1285--Large cable clamp
I used Large cable clamps and they are too big and look like ***. I have the small clamps here and I will install them when I depin the connectors and shrink everything up. I would recommend the small clamps but look at the dimensions of the cable clamps on page 110 and see what ID you'll need. I used all 24 pins with 21 of them being 18 gauge SXL wire and 3 being 16 gauge and the small clamps would have worked.
You'll also want the extractor p/n 512-9140 or your not getting the contacts back out.
Dont need the insertion tool, just push them in until they "click" into place.
I dont know the correct p/n for the crimpers, i didn't use them.
As far as contacts I really cant help with a p/n. You'll have to determine what gauge wiring your using and the insulation OD and which contact finish you'll want. The Series 1 type III+ multimates are the ones you'll want. THey're rated for 7.5 amps which will cover all the sensors, injectors and crap.
You'll more than likely want a hole saw also. </TD></TR></TABLE>
do these come with pins or do you order them seperate? also what type of crimper did you use on these connectors?
512-8967---24 pin flange mount receptacle.
512-1120---24 pin plug.
You'll notice in the pics on their site they dont include cable clamps. You'll want at least 1 cable clamp for the plug side which will be under the hood. You dont have to have one on the cabin side, its up to you.
512-1265---Small cable clamp
512-1285--Large cable clamp
I used Large cable clamps and they are too big and look like ***. I have the small clamps here and I will install them when I depin the connectors and shrink everything up. I would recommend the small clamps but look at the dimensions of the cable clamps on page 110 and see what ID you'll need. I used all 24 pins with 21 of them being 18 gauge SXL wire and 3 being 16 gauge and the small clamps would have worked.
You'll also want the extractor p/n 512-9140 or your not getting the contacts back out.
Dont need the insertion tool, just push them in until they "click" into place.
I dont know the correct p/n for the crimpers, i didn't use them.
As far as contacts I really cant help with a p/n. You'll have to determine what gauge wiring your using and the insulation OD and which contact finish you'll want. The Series 1 type III+ multimates are the ones you'll want. THey're rated for 7.5 amps which will cover all the sensors, injectors and crap.
You'll more than likely want a hole saw also. </TD></TR></TABLE>
do these come with pins or do you order them seperate? also what type of crimper did you use on these connectors?
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