Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor?

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Old Dec 4, 2002 | 08:03 PM
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Default Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor?

My friend just bought a Thermal R&D 3 inch exhaust for his GSR. We haven't put it on the car yet, but I've heard that it won't bolt up to the stock cat convertor since the stock cat convertor is like 2 inch or something?

Is there any way to connect the thermal to the Cat convertor or do u have to get a high flow that that goes from 2.5 inch (downpipe) and flares to 3 inch?

Give me all the options , thanks!
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Old Dec 4, 2002 | 08:09 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (4 Stroke)


Well what he needs to do is cut the 3" flange off of the thermal cat back than get a flare that will take the pipe from 3" down to 2 1/4", 2.5" or whatever size the stock exhaust pipe is, weld that onto the thermal exhaust than just get a 2 bolt flange that mates up to the factory cat weld it on to the flare and hook you exaust back up..

That should do it..

Adi
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Old Dec 4, 2002 | 08:11 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (newgsr)

goto a 3inch custom downpipe eliminating the cat all togheter, with an extra o2 sensor for wideband tuning. what i did.
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Old Dec 4, 2002 | 08:14 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (newgsr)

Hmm...anyone else?
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Old Dec 4, 2002 | 08:16 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (4 Stroke)

Anyone here know if both of the O2 sensors are on the cat convertor on a 97+ gsr?

friends too lazy to go outside to check his car in this cold weather
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Old Dec 4, 2002 | 08:23 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (4 Stroke)


I'm 99.9% sure that one of the o2 sensors is on the cat and the other one is somewhere on the B-pipe..

Adi
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Old Dec 4, 2002 | 08:30 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (newgsr)

They are both on the cat...
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Old Dec 4, 2002 | 09:27 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (4 Stroke)

Anyone here know if both of the O2 sensors are on the cat convertor on a 97+ gsr?

friends too lazy to go outside to check his car in this cold weather
yes they are, but now mine are connected right after my flex pipe before my thermal 3in. if your friend connects his thermal to a stock cat, he just wasted $600
Get a test pipe, go to a muffler shop they have pipes that flare from 2.5in. to 3in. hope you got a flex pipe also.
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Old Dec 4, 2002 | 10:40 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (BEe18SeAONe)


OT but does anyone know where to get a 3" flex pipe for a good $$$? Thanks and BTW dont let your friend bolt that Thermal to a stock cat...He might as well get a greddy ot some other garbage 2.5" exhaust..its defeating the purpose of a 3" exhaust.
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Old Dec 4, 2002 | 11:52 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (drealboostedhybrid)


Sorry I was wrong about the O2 sensor location before 4 Stroke.....

http://www.turbo-performance.com/ has some cheap 3" flex sections usually...

Adi
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Old Dec 5, 2002 | 05:14 AM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (4 Stroke)

You can get a 3" Testpipe made pretty cheap with O2 bung from http://www.testpipes.com
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Old Dec 5, 2002 | 06:16 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (SI_DRIVR)

I believe Thermal Sells a flange to weld on to the converter. I have a Thermal 3" and welded a 3" flange to the 2.5 inch cat and 2.5" downpipe and added an 02 bung. Mated great with no leaks.
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Old Dec 5, 2002 | 07:40 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (321)

the whole point of going 3 " is for maximum flow, even a high flow cat would kill that,
high flow cat=BS, i dont care how high of a flow cat it can be, they all are just restrictions, get a test pipe and youre good
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Old Dec 5, 2002 | 08:12 PM
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Default Re: Connecting Thermal 3 Inch Turbo exhaust to Stock Cat Convertor? (newgsr)

Thanks....
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