Honda Civic / Del Sol (1992 - 2000) EG/EH/EJ/EK/EM1 Discussion

Everything Needed to Turbo your D16 and Keep AC/ PS On a Budget! (Parts/ Prices)

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Old Dec 4, 2021 | 03:28 PM
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Icon6 Everything Needed to Turbo your D16 and Keep AC/ PS On a Budget! (Parts/ Prices)

Recently slapped a turbo on my d16y8 and wanted to document the parts I needed as well as cost since I spent a bunch of time researching and testing to see what works. This will be broken down into optional parts and essential parts. With these exact parts you don't have to shave the block down to fit the turbo and you can also keep AC and P/S!

First off with engine management you can go a couple routes, personally I went with a Snake Tuning Emulator (SnakeEMU is an OBD1 RTP + Datalog for 88-00 Honda Acura with B/D/H/F Engines) with a base price of $170 and a junkyard obd1 ecu ($45) you can use Honda Tuning Suite to make a basemap and tune it yourself or go to a tuner. You can also go super cheap with an FMU but I don't suggest it.

Essential Parts!

- Clutch kit (needed if you're gonna make any real power, chose based on your power goal, this is what I went with) -
EFT STAGE 3 CLUTCH KIT+ FLYWHEEL FOR 1992-2005 HONDA CIVIC DX LX EX D15 D16 D17 4CYL EFT STAGE 3 CLUTCH KIT+ FLYWHEEL FOR 1992-2005 HONDA CIVIC DX LX EX D15 D16 D17 4CYL
- $189

- x2 Slim fans for your AC Compressor and Radiator -
Universal 12V Slim Pull Push Racing Electric Radiator Engine 12" Fan Universal 12V Slim Pull Push Racing Electric Radiator Engine 12" Fan
- $50 for 2

- Boost Gauge (I got a glowshift unit but it doesnt really matter what brand)
GlowShift 52mm Tinted 7 Color PSI Turbo Boost Pressure Gauge Meter w Tinted Face GlowShift 52mm Tinted 7 Color PSI Turbo Boost Pressure Gauge Meter w Tinted Face
- anything from $20 to $50 ($44 for glowshift)

- Sandwich Plate for Oil Feed Line (you can cheap out and make your own but for $30 you cant go wrong with this unit from glowshift)
GLOWSHIFT OIL FILTER SENSOR SANDWICH ADAPTER PLATE FOR HONDA DEL SOL 93-97 GLOWSHIFT OIL FILTER SENSOR SANDWICH ADAPTER PLATE FOR HONDA DEL SOL 93-97
- $30

- Turbo Manifold -
REV9 CIVIC CRX DEL SOL D15 D16 D-SERIES EF T3 FLANGE CAST TURBO MANIFOLD SOHC REV9 CIVIC CRX DEL SOL D15 D16 D-SERIES EF T3 FLANGE CAST TURBO MANIFOLD SOHC
- $98

- Wastegate (EMUSA Brand) -
Universal Black 2 Bolt External 38mm Turbo Wastegate Bypass Exhaust+1/6/8/7 PSI Universal Black 2 Bolt External 38mm Turbo Wastegate Bypass Exhaust+1/6/8/7 PSI
- $65.99

- Turbo (with this turbo and rev9 manifold I was able to toss it on the car and have it fit without shaving the block) -
T3/T4 T3T4 T04E .48 A/R 50 TRIM TURBINE 5 BOLT FLANGE TURBOCHARGER TURBO CHARGER T3/T4 T3T4 T04E .48 A/R 50 TRIM TURBINE 5 BOLT FLANGE TURBOCHARGER TURBO CHARGER
- $159

- Intercooler Kit (fit perfect for me no cutting or modifications also comes with a cheap bov) - Silver Intercooler Piping kit SQV BOV +Black Coupler for 92-00 Honda Civic EG EK - $227

- Turbo Feed and Return Kit (I've heard people have issues with these leaking but I've had 0 issues Mileage may vary) -
DNA Motoring OFL-KIT-008 Universal Turbocharger Oil Drain/Feed Line Kit,Black DNA Motoring OFL-KIT-008 Universal Turbocharger Oil Drain/Feed Line Kit,Black
- $41

- Downpipe and wastegate dump (required cutting and welding, I used a cheap harbor freight welder) - Turbo Downpipe For 92-00 Honda Civic 2.5" O.D & 1.5" O.D. Dump Tube GSR Type - $94.98 Will need to weld in an o2 bung for wideband + $10 for that

- Fitting to make the turbo feed fit in-between the turbo and manifold - MUST HAVE -
Edelbrock RUS-614804 90 Degree Female An Swivel To Male An #4 Edelbrock RUS-614804 90 Degree Female An Swivel To Male An #4
- $14

- 90 Degree Fitting to make the oil drain fit - MUST HAVE -
Russell 610180 Red/Blue Anodized Aluminum -10AN 90-Degree Hose End Russell 610180 Red/Blue Anodized Aluminum -10AN 90-Degree Hose End
- $15

- Wideband (must have for your turbo car!) -
AEM 30-0300 X-Series Wideband UEGO AFR Sensor Controller Gauge AEM 30-0300 X-Series Wideband UEGO AFR Sensor Controller Gauge
- $181

- Intercooler Mounting Brackets -
Hayden Automotive 253 Metal Mounting Bracket Kit Hayden Automotive 253 Metal Mounting Bracket Kit
- $15

- Vacuum Line Tees -
Dorman 47380 Vacuum Connector Assortment Value Pack, 65 Piece Dorman 47380 Vacuum Connector Assortment Value Pack, 65 Piece
- $10.39

- Vacuum Lines (for plumping the wastegate, bov, boost gauge, etc) - Around 10$ from local parts stores

- OEM Honda Oil Pan Gasket for D16Y8 (Don't cheap out) -
Genuine Honda 11251-P2J-000 Oil Pan Gasket Genuine Honda 11251-P2J-000 Oil Pan Gasket
- $39.99

- Teflon Tape for Oil Lines and more -
4 Rolls 1/2 Inch(W) X 520 Inches(L) Teflon Tape,for Plumbers Tape,Plumbing Tape,PTFE Tape,Thread Tape,Plumber Tape for Shower Head,Pipe Sealing,Thread 4 Rolls 1/2 Inch(W) X 520 Inches(L) Teflon Tape,for Plumbers Tape,Plumbing Tape,PTFE Tape,Thread Tape,Plumber Tape for Shower Head,Pipe Sealing,Thread
- $6.99

- Oil Drain Bung for Oil Pan -
EVIL ENERGY 10AN To 10AN Male Flare Straight Fuel Cell Bulkhead Fittings Aluminum EVIL ENERGY 10AN To 10AN Male Flare Straight Fuel Cell Bulkhead Fittings Aluminum
- $12.99 Use a Christmas tree bit to drill the hole in the oil pan

- Grommet Kit to make the IAT sensor fit in the charge piping -
Brexxty Pack of 180 Rubber Grommet Kit in 8 Sizes Brexxty Pack of 180 Rubber Grommet Kit in 8 Sizes
- $10.99

- Oil I used -
Castrol 03129C Edge High Mileage 10W-30 Castrol 03129C Edge High Mileage 10W-30
- $20.80

- OEM Honda Oil Filter -
Genuine Honda 15400-PLM-A02 Oil (Honeywell) Filter, Blue Genuine Honda 15400-PLM-A02 Oil (Honeywell) Filter, Blue
- $10.14

- Christmas Tree / Step Bit for drilling holes (tapping oil pan) -
random kit i found random kit i found
- $20


Non Essential Parts (Not Needed but I would definitely pick them up)

- Honda OEM Input Shaft Seal -
Genuine Honda 91216-PL3-005 Oil Seal (26X42X7) Genuine Honda 91216-PL3-005 Oil Seal (26X42X7)
- $12.99

- Honda OEM Input Shaft Bearing -
Genuine Honda 91002-PS0-013 Ball Bearing Genuine Honda 91002-PS0-013 Ball Bearing
- $34.56

- Boost controller -
Qiilu Adjustable Manual Turbo Boost Controller Kit Bilateral Valve with Mounting Bracket Universal Qiilu Adjustable Manual Turbo Boost Controller Kit Bilateral Valve with Mounting Bracket Universal
- $13

- Vacuum Block -
Hlyjoon Car 6 Port Boost 1/8NPT Vacuum Block Intake Manifold Kit Fuel Wastegate Turbo Fit for Auto Racing Universal Hlyjoon Car 6 Port Boost 1/8NPT Vacuum Block Intake Manifold Kit Fuel Wastegate Turbo Fit for Auto Racing Universal
- $24

- Arp Headstuds (suggest if going over 6lbs of boost) - part # 208-4305 for d16y8's may vary - $120 if you can find them in stock

- Hondabond Gasketmaker -
Genuine Honda OEM Hondabond Genuine Honda OEM Hondabond
- $9

- Transmission Gasket Maker -
Permatex 81180 Automatic Transmission RTV Sealant, 3 oz. Tube , Gray Permatex 81180 Automatic Transmission RTV Sealant, 3 oz. Tube , Gray
- $9

- Locktite -
Loctite Heavy Duty Threadlocker, 0.2 oz, Blue 242, Single Loctite Heavy Duty Threadlocker, 0.2 oz, Blue 242, Single
- $6


Extra Section (Tools needed and misc.)

- I suggest a good diy home kit of tools -
Gearwrench 239 pc kit (I love gearwrench stuff) Gearwrench 239 pc kit (I love gearwrench stuff)
- $303

- Some sort of power drill - up to you what brand and line, I use
Milwaukee tools Milwaukee tools
in a professional setting and love them,

- Torque wrench (everyone should have one) -
TEKTON 1/2 Inch Drive Click Torque Wrench (10-150 ft.-lb.) | 24335 TEKTON 1/2 Inch Drive Click Torque Wrench (10-150 ft.-lb.) | 24335
- $42

- Angle Grinder - heres a cheap one
BLACK+DECKER Angle Grinder Tool, 4-1/2-Inch, 6 Amp (BDEG400) BLACK+DECKER Angle Grinder Tool, 4-1/2-Inch, 6 Amp (BDEG400)
- $19.34

- Welder (this is the exact one I used) -
TITANIUM Easy-Flux 125 Amp Welder TITANIUM Easy-Flux 125 Amp Welder
- $210 you can find cheaper units as well

I will update if I forgot anything but this is a pretty comprehensive list that I spent a lot of time putting together, researching, and installing on my car. Ill post some photos as well of my build if I can


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Old Dec 8, 2021 | 03:23 PM
  #2  
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Default Re: Everything Needed to Turbo your D16 and Keep AC/ PS On a Budget! (Parts/ Prices)

Heres a couple photos




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Old May 22, 2022 | 07:25 PM
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Default Re: Everything Needed to Turbo your D16 and Keep AC/ PS On a Budget! (Parts/ Prices)

Hey, How has the car been from the time you boosted it till you having it now in terms of reliability? I am picking up an Ek soon and would want to go D series turbo down the line. If not then maybe a N/a B20v build. I have had thoughts of boosting the D series that is already in it. I've done research on A/C with a turbo set up and read a few post saying that your A/C components usally gets heat soaked so it isn't worth it to have Ac because over time your ac will just blow hot air and you will have to keep replacing the compressor(I believe). Not sure how true this is as I've never boosted a civic keeping A/C ever. I'm not looking for huge power gains but just want a fun quick daily that I can drive to work and cruise around with buddies from time to time. So I guess my questions are, How has the car held up with it being boosted (reliability) because I want/will daily drive this car. And how has the A/C setup held up? Also is there any platform that I can maybe follow your build? Instagram, Youtube? Loved how you made a parts list of everything, If i do go turbo route I would probably use the list you made so a huge thanks to that as well!

Last edited by Kiven; May 22, 2022 at 08:00 PM. Reason: Fixing sentences and words
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Old May 22, 2022 | 09:13 PM
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Default Re: Everything Needed to Turbo your D16 and Keep AC/ PS On a Budget! (Parts/ Prices)

No update by the OP in over six months... either parts are still being accumulated OR it didn't work out like originally planned.
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Old May 24, 2022 | 07:04 PM
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Default Re: Everything Needed to Turbo your D16 and Keep AC/ PS On a Budget! (Parts/ Prices)

would love to get my y8 boosted.. but neighbor (cop) suggested best not to do so in SJ and perhaps needs to go state ref to get smogged?
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Old Jan 8, 2023 | 05:52 PM
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Default Re: Everything Needed to Turbo your D16 and Keep AC/ PS On a Budget! (Parts/ Prices)

Thanks a los for the list, its ver easyJet now that I can visualize it more. Any update about your car?
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