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Anyone have any tips on removing a crankshaft pulley?

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Old Aug 28, 2006 | 10:12 AM
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Default Anyone have any tips on removing a crankshaft pulley?

I've been trying to remove a crankshaft pulley from a 92 Integra LS for the last 2 weeks (trying to change the timing belt) and it hasn’t moved a bit. I’ve even taken the motor out ~.

I’m currently using a chain tool to hold the pulley in place and it hasn’t moved but I was wondering the Honda crankshaft removal tool would be of any help?

Note: So far I broken 3 wrenches using a long breaker bar and tried 2 different air guns. Anyone have any ideas?
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Old Aug 28, 2006 | 10:18 AM
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a big impact wrench.. go rent the biggest one you can. took mine off in 10 sec.,
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Old Aug 28, 2006 | 10:44 AM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (progoon)

Just get the crank pulley removal tool. I had the same problem. I borrowed the moroso version from a fellow member and it came off right away. It costs about $30 - $40 and makes it real easy.
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Old Aug 28, 2006 | 10:53 AM
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Default Re: (japanbran)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by japanbran &raquo;</TD></TR><TR><TD CLASS="quote">a big impact wrench.. go rent the biggest one you can. took mine off in 10 sec.,</TD></TR></TABLE>


I agree with him
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Old Aug 28, 2006 | 10:56 AM
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Kiniku Chunks!!!
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Default Re: Anyone have any tips on removing a crankshaft pulley? (progoon)

a breaker bar and attach a pcv valve to that and break that ****
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Old Aug 28, 2006 | 12:17 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (Kiniku Chunks!!!)

compressor and a gun.

I did not even have to use anything to hold the pully and it took the bolt right out.
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Old Aug 28, 2006 | 12:22 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (Racermech)

Compressor didn't work for mine.

15ft breaker ftw
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Old Aug 28, 2006 | 12:50 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (progoon)

take it to a mechanic...he he
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Old Aug 28, 2006 | 01:37 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (gonk_1)

Yeah you must just have a weak *** Impact gun or a weak *** compressor...or both.....I have a 55 gal. compressor with an old *** impact gun i think its 400 ft lbs and it took mine right off...
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Old Aug 28, 2006 | 02:05 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (jman86)

Thanks for all the feedback so far and I'll look into getting a bigger impact gun to see if that helps.
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Old Aug 28, 2006 | 02:29 PM
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the gun will help. you just cant use a cheap one. i hadone and it didnt work, then i rented a big on. didnt need anything else for it. worked great.
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Old Aug 28, 2006 | 02:38 PM
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Default Re: (japanbran)

How large of air gun should I be looking for?
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Old Aug 28, 2006 | 02:52 PM
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Default Re: (progoon)

1/2" drive and I would suggest 400+ft/lb of torque.

Most of them have a selector so you can limit the amount of torque they put out. I was using mine this weekend on some suspension bolts. I had it down to 80psi and on setting 1 or 2. I had it on 6 when I did the crank bolt and the compressor at 130psi as it droped to about 100 when I was using it.
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Old Aug 28, 2006 | 03:07 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (progoon)

What I have done is shove something where the starter goes to stop the pulley from moving and used a breaker bar. Seems primitive, but it works for me.
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Old Aug 28, 2006 | 03:32 PM
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When using an air gun make sure you don't use an extension off the gun because this limits the vibrating/hammering affect of the air gun. Tried getting the pully out with a 500 ft. lb.+ airgun with an extension and no dice. Took the extension piece off and it came off in like 2 seconds.
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Old Aug 28, 2006 | 03:35 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (progoon)

this is the dumbest topic ever! use a chain saw!
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Old Aug 28, 2006 | 03:39 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (gonk_1)

Thanks for the suggestions.
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Old Aug 28, 2006 | 03:39 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (gonk_1)

16 posts in here and maybe 2 good responses.

try putting the car in 4th gear, not 5th, as the 5th has a smaller synchro sleeve than the 3-4 gears. then have a buddy hold the breaks while you use a large breaker bar to break the bolt loose.

the clutch will give a little bit but that's just the clutch springs compressing.
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Old Aug 28, 2006 | 04:47 PM
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Default Re: Anyone have any tips on removing a crankshaft pulley? (Bense)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Bense &raquo;</TD></TR><TR><TD CLASS="quote">16 posts in here and maybe 2 good responses.

try putting the car in 4th gear, not 5th, as the 5th has a smaller synchro sleeve than the 3-4 gears. then have a buddy hold the breaks while you use a large breaker bar to break the bolt loose.

the clutch will give a little bit but that's just the clutch springs compressing.</TD></TR></TABLE>

Even that won't work. I tried that for 3 days and I didn't get it off until I used the moroso tool. Just go pick it up tomorrow, it'll be worth it in the time that you save trying every other way mentioned.
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Old Aug 28, 2006 | 04:56 PM
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moroso crank pulley holder, 19mm impact socket 1/2 drive, 24 inch breaker bar 1/2 drive ftw. changing the timing belt is such a bitch
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