Melted piston...again
From the looks of it, it seems like the lack of tuning (tuning correctly) caused your problems. Not saying it is a tuner problem, seems like a boost cut would have saved you. Looks like all the cylinders got hot.
Take the bearings out and measure them width wise on the top of the bearing and the middle of it too.
Take the bearings out and measure them width wise on the top of the bearing and the middle of it too.
I think i know what happened..
I took the intake manifold off and there was water still inside. and a nice stream of oilish color antifreeze running down the intake tube all the way into the intake valves.
Another problem I had was my turbo inlet was right next to my radiator and I couldnt fit a filter on it.
I think the cap leaked a good amount of antifreeze and the turbo sucked it right into the intake manifold and into the chamber. warm water on a 2000degree piston could cause it to crack and break. Most of the water went into the closest intake running which was the cylinder that broke.
Does that theory make better sense? cause if the piston to wall clearance was off then just the bottom of the piston skirt would be marked up because thats the largest part of the piston....idk
I took the intake manifold off and there was water still inside. and a nice stream of oilish color antifreeze running down the intake tube all the way into the intake valves.
Another problem I had was my turbo inlet was right next to my radiator and I couldnt fit a filter on it.
I think the cap leaked a good amount of antifreeze and the turbo sucked it right into the intake manifold and into the chamber. warm water on a 2000degree piston could cause it to crack and break. Most of the water went into the closest intake running which was the cylinder that broke.
Does that theory make better sense? cause if the piston to wall clearance was off then just the bottom of the piston skirt would be marked up because thats the largest part of the piston....idk
It sounds like no one has any idea whats going on. You need to get it tuned by someone who knows what their doing, and if your engine starts doing strange things.. IE, knocking, ticking, running hot, pushing coolant into the bay, its time to STOP until you find out exactly what the problem is.
You said at more boost you would push it until the problem went away, or broke, and guess what.. You got exactly what you wanted, it broke.
You should never drive an engine on a 'basemap', It needs to be dialed in from the second you start it. You don't need a well known tuner, just someone who knows what the heck they are doing, I know plenty of people who are great tuners who are not 'well known'. Its not rocket science, and to many its just a hobby, so lots of people aren't well known.
It sounds like no one has any idea whats going on. You need to get it tuned by someone who knows what their doing, and if your engine starts doing strange things.. IE, knocking, ticking, running hot, pushing coolant into the bay, its time to STOP until you find out exactly what the problem is.
You said at more boost you would push it until the problem went away, or broke, and guess what.. You got exactly what you wanted, it broke.
It sounds like no one has any idea whats going on. You need to get it tuned by someone who knows what their doing, and if your engine starts doing strange things.. IE, knocking, ticking, running hot, pushing coolant into the bay, its time to STOP until you find out exactly what the problem is.
You said at more boost you would push it until the problem went away, or broke, and guess what.. You got exactly what you wanted, it broke.
anyways. does anything agree with the water theory? or is it more like running lean? which my wideband was fine at wot
so what do you think caused it? bad piston gap, tune, ?
Nothing still does not explain the knock. and the car did run at all after it overheated so I would think that the water got sucked up during the last pull..
Nothing still does not explain the knock. and the car did run at all after it overheated so I would think that the water got sucked up during the last pull..
now, how should i break in the new pistons and rings when I get everything back together. Do the 15min idle and change the oil and then should i tow the car right to the tuner or should i do the 20miles to break the rings in and then tune?
If i had to say what happen BAD TUNE
was the knock at idle and normal driving or inboost
did you know that a bad tune will cause a knock and over heating, when left untreated will cause a burnt piston or valve
was the knock at idle and normal driving or inboost
did you know that a bad tune will cause a knock and over heating, when left untreated will cause a burnt piston or valve
but everyone says you need at least 20miles to break in the motor. Is the tuner going to tune the car for the start and then have me drive the 20miles and then they dyno? I dont think they can break it in on the dyno. idk. like i said before this is my first build
There is nothing wrong with breaking in a car on the dyno. There are plenty of people that do it with no problems. Most of the break in happen while the car is reaching temps. I use to wander the same thing. I have talk to alot of engine builders that have race cars that run the same engine year after year these cars have never seen the street. the only thing that has to break in is your rings. If your bore and hone is correct your engine will break in very fast.
took the turbo manifold off and 3 ports were soaked. I think its antifreeze with a mix of carbon gases. That bad cylinder looks oil soaked. oil could have been bypassing the rings.
another question. if i can just hone out the sleeves and buy one piston should i? or Should I go to 88mm and order a new set of pistons?
When i take it to the shop ill know for sure what im going to do. I just want other people opinions.
another question. if i can just hone out the sleeves and buy one piston should i? or Should I go to 88mm and order a new set of pistons?
When i take it to the shop ill know for sure what im going to do. I just want other people opinions.
took the turbo manifold off and 3 ports were soaked. I think its antifreeze with a mix of carbon gases. That bad cylinder looks oil soaked. oil could have been bypassing the rings.
another question. if i can just hone out the sleeves and buy one piston should i? or Should I go to 88mm and order a new set of pistons?
When i take it to the shop ill know for sure what im going to do. I just want other people opinions.
another question. if i can just hone out the sleeves and buy one piston should i? or Should I go to 88mm and order a new set of pistons?
When i take it to the shop ill know for sure what im going to do. I just want other people opinions.
I made it this far without to many problems and im not the type to just hand my keys and my wallet to a shop and have them call me when they're done.
but i def learned my lesson with tuning. Ill let you guys know how everything goes. Ill have it running in 2 weeks
Your problem had nothing to do with your coolant getting into the turbo.
Put the car back together is get it fully tuned and have the tuner put a boost cut on it to save the same problem happening again.
Put the car back together is get it fully tuned and have the tuner put a boost cut on it to save the same problem happening again.




