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Old 02-10-2003, 01:44 PM
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Default intercooler damage

will damage to my intercooler affect the performance of it? This ignorant person hit me and there is a small hole in the intercooler and about 10 fins are bent. Does this mean that i need a new ic?
Old 02-10-2003, 01:56 PM
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Default Re: intercooler damage (mrod006)

I'd get a new one. Is the car alright otherwise? How bad did he hit you?
Old 02-10-2003, 01:58 PM
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Default Re: intercooler damage (mrod006)

you have to seal the hole. take some pics and show us...you might want to find a good aluminum welder.
Old 02-10-2003, 03:23 PM
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Default Re: intercooler damage (falconGSR)

You might be able to braaaaaaaaaaze it.
Old 02-10-2003, 03:30 PM
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Default Re: intercooler damage (BudaKai)

the car is fine. just a scratch, but the ic has a hole about the size of a dime. the bumper support hit the ic and made the hole. he hit me at about 5 mph.
Old 02-10-2003, 03:35 PM
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Default Re: intercooler damage (mos)

You might be able to braaaaaaaaaaze it.
true. brazing might take care of it
Old 02-10-2003, 08:33 PM
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Default Re: intercooler damage (falconGSR)

the hole does not look like a puncture. It looks like some fins were pushed in a circular pattern. will this affect the performance of my kit?
Old 02-10-2003, 08:54 PM
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Default Re: intercooler damage (mrod006)

if its just the fins, then bend them back to normal condition with a small flat head screwdriver....however, if there is a hole in the rows of the IC, then you got problems...
Old 02-11-2003, 06:34 AM
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Default Re: intercooler damage (Tinker219)

even if i am running low boost levels, will i still have problems performance-wise?
Old 02-11-2003, 08:21 AM
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Default Re: intercooler damage (mrod006)

If it is a hole in the IC itself, and not just the fins, then yes, it would basically be like having a like a hole in your intake pipe.
Old 02-11-2003, 08:26 AM
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Default Re: intercooler damage (mrod006)

Dude, if it didn't cause problems, the manufacturers would drill holes in them to save weight.
Old 02-11-2003, 10:12 AM
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Default Re: intercooler damage (Hatchblack)

JB weld
Old 02-11-2003, 10:46 AM
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Default Re: intercooler damage (Farnsrocket)

i think that the fins are pushed back. I don't think that there is a hole going through the ic. i'll try and take some pics.
Old 02-11-2003, 11:35 AM
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Default Re: intercooler damage (mrod006)

take it off the car go to a muffler shop get it welded turn it around and put it back on your car.. if that works for you that is... so you can have a nie lookin intercooler still
Old 02-20-2003, 05:42 PM
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Default Re: intercooler damage (romeo619romeo)

take it off the car go to a muffler shop get it welded turn it around and put it back on your car.. if that works for you that is... so you can have a nie lookin intercooler still
How many local muffler shops have tigs where you live !?
Old 02-20-2003, 06:52 PM
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Default Re: intercooler damage (UberTeg)

you can also mig weld it, its pretty easy if you buy the right wire. But it will not look as good as tig, duh.


[Modified by Therumblingteg, 3:53 AM 2/21/2003]
Old 02-20-2003, 08:08 PM
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Default Re: intercooler damage (Therumblingteg)

jb weld it. that's what i did with mine. but i welded it about 3 times over after the firsr layer dried. i believe my puncture was about half the size of a dime.
Old 02-20-2003, 08:19 PM
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Default Re: intercooler damage (Therumblingteg)

you can also mig weld it, its pretty easy if you buy the right wire. But it will not look as good as tig, duh.


[Modified by Therumblingteg, 3:53 AM 2/21/2003]
show me a pic of a migged aluminum intercooler.
Old 02-20-2003, 08:33 PM
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Default Re: intercooler damage (UberTeg)

Yeah, mig and aluminum don't go together very well. I can tig it if you want....
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