Fuel Pressure Drop Issue

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Old Sep 4, 2013 | 10:33 PM
  #26  
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Default Re: Fuel Pressure Drop Issue

Originally Posted by m4xwellmurd3r
whoa that Is not normal. thats showing a massive restriction. I dont think you should ever be seeing double the pressure before the filter, maybe a little, but not that much!

that would explain why you see a drop under load. supply> demand. without running or at idle demand is very low, so ypu wont see a drop even with nasty restrictions till you ramp up the demand.



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so what do you suggest? cause i have a feeling that fuel pressure shouldnt exceed 40psi before the fuel rail (i believe it should be between 20-40psi), but i have noticed that it stays at 20psi for a while duringa cold engine start and it goes to 80-90psi once i take her for a drive. i see that high fp before the rail after a boost run and check the pressure when the car at idle. i did open the fuel lines and pressure cleaned them, checked for leaks, replaced fuel filter internal and replaced intank pump twice with their socks. i know for sure that the shut point of the walbro is ~100psi and since i see 80-90psi at idle then i think my pump tries to shut off when full boost kicks in
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Old Sep 5, 2013 | 04:12 AM
  #27  
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hmm..do you have a way to bypass ypur filter and measure fuel pressure before the rail? just to check off things that may or may not be the culprit.

also, does your fuel line setup retain any of those oem banjo bolts they had on the filter and fuel rail? cause those definitely will cause an issue if theyre screwed in too far or not far enough.


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Old Sep 5, 2013 | 04:54 AM
  #28  
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Default Re: Fuel Pressure Drop Issue

Originally Posted by m4xwellmurd3r
hmm..do you have a way to bypass ypur filter and measure fuel pressure before the rail? just to check off things that may or may not be the culprit.

also, does your fuel line setup retain any of those oem banjo bolts they had on the filter and fuel rail? cause those definitely will cause an issue if theyre screwed in too far or not far enough.


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i can bypass the fuel filter.....have the right fittings with me
just to let you know i am using stock fuel pump cap and -6 feed/return all the way from the back to the front. i am not using any stock components! so it goes like this:

walbro 255hp intank pump with sock --> stock fuel pump cap --> -6 feed --> mech fuel press gauge and aeromotive fuel filter --> -6 to BDL rail --> -6 to Weldon FPR -->-6 return line fully to the back to the stock fuel cap

i will remove the fuel tank check valve and see if that going to help and will change my current alternator and replace it with a new OEM one at the same time. will update later tonight!
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Old Sep 5, 2013 | 05:15 AM
  #29  
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Default Re: Fuel Pressure Drop Issue

What fuel filter are you running
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Old Sep 5, 2013 | 05:16 AM
  #30  
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yeah from the sound of your setup your filter either is very restrictice or your fuel fuel line has a kink after your pressure gauge, or the rail itself has something causing a restriction


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Old Sep 6, 2013 | 06:19 AM
  #31  
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Default Re: Fuel Pressure Drop Issue

wanted to update you guys! the problem is fixed! here is what i did:

1- replaced the old alternator with a new OEM
2- removed the fuel tank check valve (it seems it was clogged)
3- replaced my weldon fpr with my old aeromotive one
4- bypassed the fuel filter

whoop idle AF went from 14.4 to 10! and the fuel pump noise is reduced dramatically now!

BUT now i have another issue during the test i DIDNT take my laptop with me to tune the VE tables as i wasnt expecting the issue to get fixed and the car shut down on me because of fouling plugs (running too rich 7.4 AFR when boosted to be exact). i only stepped on here twice to 7k rev limit. i'm a bit worried if i damaged anything internally in the engine? had spare new NGK spare plugs with me and put them on and tried cranking it many many times hoping i can drive her back home, but with no luck. i had to tow her back home with the help of my 4x4 and when i removed the new plugs i installed a few mins ago the pistons are shining and covered with fuel. i even saw a lot of black un-burned fuel. left the plugs out so the fuel can evaporate

the question is...do you think i damaged anything in the engine now? whats the worst scenario?

Last edited by IntegraTypeR; Sep 9, 2013 at 03:45 AM.
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Old Sep 6, 2013 | 06:29 AM
  #32  
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Default Re: Fuel Pressure Drop Issue

Towed back? Just remove a ton of fuel from the fuel tables. Start with 25% and get it back to the tuner.
Crank it over with the plugs out. The fuel will shoot out the top.

So the cause was either 2 or 4. Id like to know which part it was actually. Try putting the fuel filter back inline - you need one anyways.
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Old Sep 6, 2013 | 06:50 AM
  #33  
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hmm does the check valve go before or after the pumps? I havent messed with any of that **** back there on mine yet.

I dont think you hurt anything, but do what muckman said. crank it with no plugs and let it spit out all that fuel before you try starting it again.
also agree, put the filter back on. its not good to run without one. hopefulky the filter wasnt the cause and the checkvalve was


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Old Sep 6, 2013 | 06:53 AM
  #34  
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also glad to see I was of some sort of help. like I said before I am by no means an expert or even highly knowledgable about a lot of this stuff, im just good at using google and sherlocking it


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Old Sep 6, 2013 | 07:46 AM
  #35  
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Default Re: Fuel Pressure Drop Issue

Originally Posted by Muckman
Towed back? Just remove a ton of fuel from the fuel tables. Start with 25% and get it back to the tuner.
Crank it over with the plugs out. The fuel will shoot out the top.

So the cause was either 2 or 4. Id like to know which part it was actually. Try putting the fuel filter back inline - you need one anyways.

to let you know i'm the tuner and i already set my hondata overall fuel trim to -10 and tried -40 thats with the base fuel pressure of 40psi. i didnt crank the engine over with the plugs removed, but just left the plug holes open to evap. i think it should be evaporated by now. will check coil, igniter, check plugs produce a good spark to ground, check inj if they are still operational and do a quick compression test, but i put new plugs back in there and crank her up

about the fuel filter thats what i'm going to do cause i dont think its safe depending on the intank filter to keep the fuel system filtered. i am 100% sure it was a combo of fuel tank check valve being clogged and a bad Weldon fpr, cause those were the last two things i replaced and issue got fixed
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Old Sep 6, 2013 | 07:53 AM
  #36  
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Default Re: Fuel Pressure Drop Issue

Originally Posted by m4xwellmurd3r
hmm does the check valve go before or after the pumps? I havent messed with any of that **** back there on mine yet.

I dont think you hurt anything, but do what muckman said. crank it with no plugs and let it spit out all that fuel before you try starting it again.
also agree, put the filter back on. its not good to run without one. hopefulky the filter wasnt the cause and the checkvalve was


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check valve before or after the pump?!?! i was reffering to the fuel tank ventilation check valve! which is a vent hose connected to a check valve and routed to the front of the car where i believe gets connected to the stock canister. now its simple the fuel tank has three ports. one port for fuel feed, one for return and one for vent. the fuel refill cap has a spring there to release any pressure in the tank and the vent port is used to provide the tank with required inhaling vac/suction. The tank needs to see 0 VAC/pressure in it so the pump operate properly i believe. i did the math a while back and now i removed the check valve entirely and put a new refill fuel cap.

will follow Muckman instructions for sure
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Old Sep 6, 2013 | 07:54 AM
  #37  
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Default Re: Fuel Pressure Drop Issue

Originally Posted by m4xwellmurd3r
also glad to see I was of some sort of help. like I said before I am by no means an expert or even highly knowledgable about a lot of this stuff, im just good at using google and sherlocking it


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i appreciate it buddy! you were very supportive
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Old Sep 6, 2013 | 10:35 AM
  #38  
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Default Re: Fuel Pressure Drop Issue

Your fuel trim being at -40 may be why it won't start. It's affecting your cranking trims. Take 40% away from your idle rpms on the fuel map and set the overall trim to 0 then see what happens.
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Old Sep 6, 2013 | 04:38 PM
  #39  
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Originally Posted by IntegraTypeR
Quote:

Originally Posted by m4xwellmurd3r

hmm does the check valve go before or after the pumps? I havent messed with any of that **** back there on mine yet.

I dont think you hurt anything, but do what muckman said. crank it with no plugs and let it spit out all that fuel before you try starting it again.
also agree, put the filter back on. its not good to run without one. hopefulky the filter wasnt the cause and the checkvalve was


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check valve before or after the pump?!?! i was reffering to the fuel tank ventilation check valve! which is a vent hose connected to a check valve and routed to the front of the car where i believe gets connected to the stock canister. now its simple the fuel tank has three ports. one port for fuel feed, one for return and one for vent. the fuel refill cap has a spring there to release any pressure in the tank and the vent port is used to provide the tank with required inhaling vac/suction. The tank needs to see 0 VAC/pressure in it so the pump operate properly i believe. i did the math a while back and now i removed the check valve entirely and put a new refill fuel cap.

will follow Muckman instructions for sure
got it! like I said, I havent messed with the fuel system much so I really havent looked at a diagram to see how everything is routed, im not sure how I forgot the tank has a vent line.



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Old Sep 8, 2013 | 06:56 AM
  #40  
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Default Re: Fuel Pressure Drop Issue

Originally Posted by cruizinmax
Your fuel trim being at -40 may be why it won't start. It's affecting your cranking trims. Take 40% away from your idle rpms on the fuel map and set the overall trim to 0 then see what happens.
that has nothing to do with the issue as i read live AF during cranking and i see 10 afr....anwyays i found the issue! talk about bad luck, but one of my map sensor wires got broken at the solder point (used to run a motec 3bar map a while back)! soldered the wire back and engine runs like champ. thing is hondata didnt throw a code when i was cranking the engine all that time and hand to find the hard way.
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Old Sep 8, 2013 | 06:58 AM
  #41  
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Default Re: Fuel Pressure Drop Issue

Originally Posted by m4xwellmurd3r
got it! like I said, I havent messed with the fuel system much so I really havent looked at a diagram to see how everything is routed, im not sure how I forgot the tank has a vent line.



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lol ....dont research until its broken

Last edited by IntegraTypeR; Sep 9, 2013 at 03:50 AM.
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Old Sep 9, 2013 | 06:44 AM
  #42  
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Default Re: Fuel Pressure Drop Issue

Originally Posted by IntegraTypeR
that has nothing to do with the issue as i read live AF during cranking and i see 10 afr....anwyays i found the issue! talk about bad luck, but one of my map sensor wires got broken at the solder point (used to run a motec 3bar map a while back)! soldered the wire back and engine runs like champ. thing is hondata didnt throw a code when i was cranking the engine all that time and hand to find the hard way.
Glad you got it figured out.
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Old Sep 9, 2013 | 12:01 PM
  #43  
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Default Re: Fuel Pressure Drop Issue

Originally Posted by cruizinmax
Glad you got it figured out.
thanks man! i've been chasing this issue for the past 3 months if you believe it or not
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Old Sep 9, 2013 | 09:46 PM
  #44  
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Originally Posted by IntegraTypeR
Quote:

Originally Posted by m4xwellmurd3r

got it! like I said, I havent messed with the fuel system much so I really havent looked at a diagram to see how everything is routed, im not sure how I forgot the tank has a vent line.



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lol ....dont research until its broken
lol more like, dont research until someone else breaks ****. then learn how to fix it for them, and not have to ask when my **** breaks.
no joke, 90% of the **** I fix on my car I learned by helping out people who broke their **** already, and by reading build threads.


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Old Sep 10, 2013 | 08:21 AM
  #45  
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Default Re: Fuel Pressure Drop Issue

Guys guess what? i put the aeromotive fuel filter and the problem is back (fuel pressure drop when under boost)!!!! what?!?!?! bypass the fuel filter and the fuel pressure increases as it should be when boost kicks in. hmm....how would a aeromotive new inner element go bad in a few hours drive. if you read the original post you will notice that i replaced the old element with a new original one from aeromotive even though there were no signs of dirt or strange materials stuck in the filter.....the car is fine and to be in specific runs perfectly without the fuel filter, but i cant drive her around depending on the intank filter to keep my fuel system filtered.

any suggestions for a better flowing fuel filter? brand? micron?
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Old Sep 10, 2013 | 01:31 PM
  #46  
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Default Re: Fuel Pressure Drop Issue

Exactly what model fuel filter are you running?
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Old Sep 10, 2013 | 02:01 PM
  #47  
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Default Re: Fuel Pressure Drop Issue

this is off the invoice when i got the fuel filter:
AERO-12301 / Aeromotive Fuel Filter, 12301 10 Micron

now i mentioned that i replaced the filter and i believe its a new 10 micron filter, but i'm still looking for the invoice for that replacement element filter that i used

by the way before anyone ask's the filter is directed to the right flow direction pointing to the fuel rail!
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Old Sep 11, 2013 | 12:08 AM
  #48  
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Default Re: Fuel Pressure Drop Issue

That filter in theory should work great as long as you arent running e85.

Maybe yiu have a bad element? Is it possible to run it without an element to verify the problem is just a clogging filter?
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Old Sep 11, 2013 | 09:33 AM
  #49  
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Default Re: Fuel Pressure Drop Issue

found both invoices. now i bought this fuel filter like a few years back and its a 12301 10 Micron fuel filter and recently the element was replaced by me a few months ago using the 12601 Aeromotive replacement 10 micron filter element.

am surprized how would a new element be clogged?!?!?! could it be that the element has short shelf life? the element was still in its package i opened it and used it. the elemnt was bought in 2010 and stored all this time. those elements are cheap. will try a new one and see how it goes

Last edited by IntegraTypeR; Sep 11, 2013 at 10:18 AM.
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