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Anybody make there own intercooler piping?

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Old 07-10-2004, 06:54 PM
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Default Anybody make there own intercooler piping?

Has anybody done it? Is it a common thing? Pics?

Thanks in advance, Bryan
Old 07-10-2004, 08:18 PM
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Default Re: Anybody make there own intercooler piping? (deathwish)

yes,its common ive used aem intakes before(just cause i had them) ,or just buy u bends & some straights and go from there
Old 07-10-2004, 10:39 PM
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Default Re: Anybody make there own intercooler piping? (ziptie bandit)

If you wanna save some money, you can buy some piping for JCW, cut it with a hack saw, tape it in place, and then take it to a welder to finish up.
Old 07-10-2004, 10:44 PM
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Default Re: Anybody make there own intercooler piping? (Alchemist)

I've been looking on JCW's website and can't find a link to IC piping, maybe i'm not looking hard enough or something. Can somebody send a link to me?
Old 07-11-2004, 12:18 AM
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Default

i made my own i bought like 6 u bends, i kinda wish they had a kit 4 my car tho
Old 07-11-2004, 03:20 PM
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Default Re: (aznballer)

http://www.jcwhitney.com/autop...10101

Get a few 180 bends and a few straights and you should be fine.... an investment that i really dont regret is purchasing a cheap *** mig welder from harbour freight for 250 bucks, i welded my exhaust, intercooler piping, and dumptube as well as many other peoples **** with it, its more than payed for itself. The welds dont look that great but hey im getting better function over fashion right!
Old 07-11-2004, 05:14 PM
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Default Re: (Devine)

How do most people go about figuring which pipes to buy? Do they mount the manifold and turbo, mount the intercooler then figure out what they need? I just want it to look professional when it's all done. Or does somebody have an easier suggestion on how to go about purchasing piping?
Old 07-11-2004, 05:15 PM
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Default Re: (Infamous_Imports)

i did and its really annoying if u only have a hack saw
Old 07-11-2004, 05:21 PM
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Default Re: (J337_UNIT)

i used 2 jc whitney ubends, and two 90 degree bends, an angle grinder with a cut off wheel and some patience...
Old 07-11-2004, 05:37 PM
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Default Re: (CivicRyda2k)

A hacksaw, some 180° bends, and a cheap welder from Ebay....





(The grey pipe is not done, need the BOV flange to arrive)
Old 07-11-2004, 06:30 PM
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Default Re: (beepy)

anyone have pics of RSX or 02 Si piping they want to post pics of?? thanks.
Old 07-11-2004, 06:45 PM
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Default Re: (2fastcivic)

http://www.Kteller.com

Get your bends from Mike and weld them yourself.
Old 07-12-2004, 11:28 PM
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Default Re: (J337_UNIT)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by J337_UNIT &raquo;</TD></TR><TR><TD CLASS="quote">i did and its really annoying if u only have a hack saw</TD></TR></TABLE>

My hands had blisters on them from the Hack Saw. Charge pipes were pretty easy to fit up, but the downpipe and exhaust were a bitch to fab up. I was laying under the car, holding piping up/together, and trying to mark it, so that I could take it to school to weld. If youre doing charge pipes, it shouldnt be too hard. When you buy your piping, be careful, for example some u bends have a smaller radius than others and some are longer than others.
Old 07-12-2004, 11:51 PM
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Default Re: Anybody make there own intercooler piping? (deathwish)

Heres the pics of my turbo piping that i made....

Dont mind the old intercooler...


the finished product


Mike...





Modified by Group Tenacity at 1:06 AM 7/13/2004
Old 07-13-2004, 06:05 AM
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Default Re: Anybody make there own intercooler piping? (Group Tenacity)

read this link. I know its kinda basic knowledge for someone who knows about turbo already but they do a good write up on the piping and what pipes you need to buy.
Old 07-13-2004, 06:27 AM
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Default Re: Anybody make there own intercooler piping? (deathwish)

Diameter /Bend /Leg A /Leg B /Total /Radius /Location /Price /Part #

2.5" /180 /12" /12" /24" /5" /JC Whitney /$14.99 /ZX813031U
2.5" /180 /24" /24" /48" /5" /JC Whitney /$23.99 /ZX813035N
2.5" /90 /10" /10" /20" /5" /JC Whitney /$10.99 /ZX812953P
2.5" /45 /8" /8" /16" /5" /JC Whitney /$9.00 /ZX812930Y

2.5" /180 /7.5" /11" /18.5" /4" /Summit /$21.99 /HED-12061
2.5" /180 /6" /15" /21" /4" /Summit /$24.95 /HOK-12397
2.5" /180 /12" /12" /24" /5" /Summit /$21.95 /HOK-12270
2.5" /180 /6" /15" /21" /4" /Summit /$21.95 /HOK-12597

2.5" /180 /10" /10" /20" /3.75" /JC Whitney /$55.99 /SE476181X
2.5" /90 /9" /9" /18" /3.75" /JC Whitney /$34.99 /SE476169B

I figured out the legth of straght pipe needed, as well as a number of bends required, and ordered accordingly. I made my whole charge pipe and downpipe with 2 HOK-12597 and 2 HOK-12270...hope that helps!
Old 07-13-2004, 06:33 AM
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Default Re: Anybody make there own intercooler piping? (mike1114)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by mike1114 &raquo;</TD></TR><TR><TD CLASS="quote">read this link. I know its kinda basic knowledge for someone who knows about turbo already but they do a good write up on the piping and what pipes you need to buy.</TD></TR></TABLE>
left out link...
http://www.cse.uconn.edu/~yele....html

I used this also, but it requires a little more thought on the charge pipe.

Old 07-13-2004, 06:49 AM
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Default Re: Anybody make there own intercooler piping? (RacerXI)

Took me 4 U bends to do my integra. -
Old 07-13-2004, 06:55 AM
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Default Re: Anybody make there own intercooler piping? (deathwish)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by deathwish &raquo;</TD></TR><TR><TD CLASS="quote">Has anybody done it? Is it a common thing? Pics?

Thanks in advance, Bryan</TD></TR></TABLE>



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