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Help me w/ my oem LSD install!

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Old 07-23-2006, 08:55 AM
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Default Help me w/ my oem LSD install!

This is driving me crazy...

GSR Tranny
Bearing #: 91005-P80-E31

Measuring for shims is a huge pain for me right now...I cant seem to get this right...

Here is a shot of the vss gear, with no shim on the clutch housing side (not supposed to shim there, right??)

Its sitting ON the housing, and not spinning freely, because of that. Shouldnt it sit at least a little higher???
Can I put a shim under it to raise it?
I have a feeling the bearing is pressed on too far...

Clearance between gear and bearing is .015"

Also, with no shim on the clutch housing side...this is the gap I have on the opposite side:

HUUUGE gap! Almost .09"!
BUT when I use one of the old shims from the tapered bearings, that is about .06, I cant spin the diff. at ALL.

WHAT THE HELL?!

Cliff notes:
Can I use a thin shim, on the clutch housing side, to raise vss gear, so diff spins freely?
Why is my gap on the gear side so massive, YET, when I use a .06" shim , its too tight?


Modified by pdiggitydogg at 4:03 PM 7/23/2006
Old 07-23-2006, 09:41 AM
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honda sells the shims, u need to go with a feeler gague and see waht size shim u need, they sell a **** load of them(sizes that is), and then i belibe its suppose to be the clearence of 5 thousands (not a 100 percent sure)
Old 07-23-2006, 09:50 AM
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yes, i know about the shims...im measuring to buy them
...im having a hard time.....
Old 07-23-2006, 11:05 AM
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Default Re: (pdiggitydogg)

you sure you have the right bearings? What tranny is this on?
Old 07-23-2006, 11:18 AM
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yeah, theyre the right bearings
its a gsr trans, itr lsd
Old 07-23-2006, 12:02 PM
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i should clarify
bearing #s: 91005-P80-E31
Old 07-23-2006, 01:51 PM
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help...need to get this done SOON
Old 07-23-2006, 04:24 PM
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Default Re: Help me w/ my oem LSD install! (pdiggitydogg)

I put a thin shim on mine first to measure the clearance and adjusted to the proper shim. That is strange thet the differential is hitting the clutch housing. Are both bearings mounted with the shields facing outwards?

Check out this thread for a good rebuild write-up:
Tranny Overhaul & JDM ITR Final Drive/LSD Install (56k...not so much)
Old 07-23-2006, 04:55 PM
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i was going to use that thread....but all the pics are dead (im a visual person)

the bearing on the bottom of the unit is facing with the shield facing in, instead of outward...but i wasnt aware there was any difference
It doesnt look like flipping the bearing would change anything though.
How close does the bearing need to be?
Old 07-23-2006, 04:56 PM
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See if this link might help you:

http://hybrid.honda-perf.org/tech/lsd/

Good luck.
Old 07-23-2006, 05:07 PM
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Default Re: (pdiggitydogg)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by pdiggitydogg &raquo;</TD></TR><TR><TD CLASS="quote">the bearing on the bottom of the unit is facing with the shield facing in, instead of outward...but i wasnt aware there was any difference
</TD></TR></TABLE>

There is a slight difference, as the unshielded side protrudes beyond the outer bearing race. That is your problem.
Old 07-23-2006, 05:14 PM
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Default Re: (Dogginator)

Maybe I am a little to fucked up to be making a post, but isnt the OEM ITR Diff supposed to be used with the B16/ITR Tranny and not the different GSR Tranny? Do you have the ring gear for the ITR?
Old 07-23-2006, 05:20 PM
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Default Re: (96 GSR-T)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by 96 GSR-T &raquo;</TD></TR><TR><TD CLASS="quote">Maybe I am a little to fucked up to be making a post, but isnt the OEM ITR Diff supposed to be used with the B16/ITR Tranny and not the different GSR Tranny? Do you have the ring gear for the ITR?</TD></TR></TABLE>

The casings are the same for the DC GSR and ITR. All ITR LSDs are the same. You just need to swap the ring gear if it came from a 4.785 FD.
Old 07-23-2006, 05:28 PM
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crap...
I hope youre right
Now I just need to figure out how the hell Im going to flip the damn thing over
Old 07-23-2006, 05:36 PM
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Default Re: (Dogginator)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Dogginator &raquo;</TD></TR><TR><TD CLASS="quote">

The casings are the same for the DC GSR and ITR. All ITR LSDs are the same. You just need to swap the ring gear if it came from a 4.785 FD.</TD></TR></TABLE>
I just looked at Quaife's website and the part numbers for the GSR/ITR are the same.... you should be ok there, sorry to create a stir.
Old 07-23-2006, 05:41 PM
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Default Re: (pdiggitydogg)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by pdiggitydogg &raquo;</TD></TR><TR><TD CLASS="quote">crap...
I hope youre right
Now I just need to figure out how the hell Im going to flip the damn thing over</TD></TR></TABLE>

You will need a bearing splitter. You will most likely destroy the bearing in the process. Even if it does seem OK, you will pull the bearing by putting force through the ***** onto the races. This could damage the races and lead to problems later. (I assume that you do not want to repeat this installation anytime soon.)

This link has examples of bearing splitters.

http://www.thepartsbin.com/car....html
Old 07-23-2006, 05:45 PM
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I actually own one of those, but I cant get it under the bearing, because of how close it is to the speedo gear
Old 07-23-2006, 06:11 PM
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Default Re: (pdiggitydogg)

I see what you mean from the picture. The slight standoff on the unshielded side would have prevented that. Perhaps you could clamp the outer race (vice) and use a driver to remove the differential.
Old 07-23-2006, 06:18 PM
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hmmm.....i'll try that tomorrow perhaps
Old 07-23-2006, 09:48 PM
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Default Re: (pdiggitydogg)

heres a thread i made when i thought honda gave me bad bearings (i ordered the wrong ones doh):

https://honda-tech.com/zerothread?id=1626891

theres some good pics of how the inner race sticks out a little more then the outer which if installed upside down could be why your having your problem.
Old 07-24-2006, 04:44 PM
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GOT IT!
Yep, bearing being on backwards was the problem! (duh!)

thanks a lot!
Old 07-24-2006, 06:05 PM
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Default Re: (pdiggitydogg)

That's good to hear. How did you pull the bearing?
Old 07-25-2006, 10:14 AM
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I used the bearing separator, and just gripped the sides REALLY tightly
I was worried that it would damage the bearing, but it seems to be just fine
Old 07-26-2006, 04:18 PM
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Ok, one more question
Probably pretty obvious...but I want to be sure

Looking at the part numbers online, and after each is 1.#
Are these the metric measurements?

AND...if mine is 1.346, I should just get the 1.30
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