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97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY (solved)

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Old 11-13-2010, 10:43 PM
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Default 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY (solved)

Just finished my project and had it tuned on the dyno, it was dialed in and running beautifully....for the first three days, then it wouldn't start. I checked the spark by pulling a wire while a buddy turned it over and could barely notice the faintest of spark...

Here are a list of some key items that might help you to know whats going on:

Tuned on Neptune
ID 1000 cc injectors
Optima Yellow Top batt.
Msd obd2 dizzy with external blaster 3 coil.
Brand new plugs (re checked to make sure)
battery ground, and starter ground are solid
power voltage checked at bat. and at starter and both are great

Ok, now before I get the usual bs about how I should replace the dizzy and replace the coil, let me tell you the tests I've done. Oh and p.s I've got fuel/fuel pressure, and timing is dead on,

I have taken my MSD dizzy and coil off my car and tested it on my DD and it fires right up. I have also taken my stock DD dizzy and hooked it up to my car and it STILL barely sparks for ****. I then tested the MSD dizzy again on both rides checking to see if there was a difference in spark and there was a HUGE difference. On my daily driver the MSD sparks up like a ******, but on my turbo civic....weak as dog crap. I'm totally confused. It rules out the coil being bad on my MSD dizzy, which is what I was convinced it was until I did my tests. I am wondering if the ECU has anything to do with the AMOUNT of spark sent to my dizzy? Where does the dizzy get power from? The only thing I can think of now is that the problem lies between my power source and the dizzy.....almost like the dizzy isn't getting enough volts to send a strong spark. But the problem isn't in the actual distributor itself because it sparks so hard on my other car.

This is a serious pooh in my pants and it needs to go away asap so I can get this bitch out on the road.

thanks in advance for the wisdom.
Old 11-14-2010, 08:09 AM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

have you checked all your grounds on your motor
Old 11-14-2010, 09:23 AM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

What car?
Old 11-14-2010, 09:34 AM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

Originally Posted by RonJ@HT
What car?

It's a 97 civic hatch
Old 11-14-2010, 09:40 AM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

Originally Posted by habib
have you checked all your grounds on your motor

Yes, the three engine grounds I know of are solid and are good grounds.
Old 11-14-2010, 03:17 PM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

Bump for suggestions......

Where are all of the hondas geniouses?
Old 11-14-2010, 03:35 PM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

I'd check the thermostat ground and check to see what kind of voltage you're getting at the coil. Sounds like a poor connection somewhere.
Old 11-14-2010, 04:54 PM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

how old are the spark plug wires? is the engine harness burnt or fried anywhere you can see?
Old 11-14-2010, 06:38 PM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

Originally Posted by 94EG8
I'd check the thermostat ground and check to see what kind of voltage you're getting at the coil. Sounds like a poor connection somewhere.
Originally Posted by mayfly
how old are the spark plug wires? is the engine harness burnt or fried anywhere you can see?
Wires are brand new, haven't seen any signs of a burnt engine harness.....anywhere I should look specifically?
Old 11-14-2010, 09:07 PM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

ttt
Old 11-15-2010, 08:39 AM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

Up
Old 11-15-2010, 08:57 AM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

Im guessing at this, but do you have another ecu you could try in your car
Old 11-15-2010, 09:14 AM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

whats batt voltage?
Old 11-15-2010, 09:26 AM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

Originally Posted by 94EG8
check to see what kind of voltage you're getting at the coil.
This^

Post the voltage to body ground measured on the Blk/Yel wire that runs to both the coil and the igniter unit. If voltage reads less than battery voltage, then this Blk/Yel wire that runs between the ignition switch and distributor may be bad.
Old 11-15-2010, 09:26 AM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

i'd suggest putting your distributor back to stock, then run through the FSM steps to check the coil.


anything in neptune that might be finicky?
Old 11-15-2010, 01:10 PM
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Default Re: WEAK SPARK MYSTERY 667WHP TURBO

Originally Posted by habib
Im guessing at this, but do you have another ecu you could try in your car
Tried a different ecu and it didn't solve the problem.

Originally Posted by Hondatherdm
whats batt voltage?
Battery Voltage is high

Originally Posted by RonJ@HT
This^

Post the voltage to body ground measured on the Blk/Yel wire that runs to both the coil and the igniter unit. If voltage reads less than battery voltage, then this Blk/Yel wire that runs between the ignition switch and distributor may be bad.
going to check this
Old 11-15-2010, 02:45 PM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

how high is the voltage ? a overcharging alt can cause lots of wierd things also.
Old 11-16-2010, 05:30 AM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

It sounds like a wiring problem to me. Check the voltage for the dizzy power against a ground. Because if you tried another dizzy and it didnt fix it, an ECU didn't fix it, and the plug wires are all new, then there is something wrong with the wiring to and from the dizzy.
Old 11-16-2010, 07:38 AM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

you could always try the AEM or taiwan guyinashed made individual coils...goes for like $500-?

delete the dizzy and plug wires and use sum k20 coils that are converted sumhow.
sum tawainese guy on H-T here sells them. and has a shop in taiwan. hes in teh sahved/tucked/theory thread alot


his username is Jason Liu
top of page 1120
https://honda-tech.com/forums/showth...3934&page=1120
Old 11-16-2010, 03:45 PM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

Okay, heres the update on the voltage tests:

Battery- 12.53V

Alternator- 12.53V

Starter- 12.53V

Dizzy BLK/YLW WIRE- 11.83V @ pos II and 12.05V @ pos. III

Ignition (at steering wheel)- Same as Distributor.
Old 11-16-2010, 03:52 PM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

It's a bit low at the Blk/Yel wire. For the voltage tests of the Blk/Yel wire, what did you use for ground. If you use the negative (-) battery post, is the voltage higher and closer to battery voltage?

What's the voltage at the Wht wire that supplies voltage to the ignition switch? What's the voltage at 40A hood fuse 42, that supplies voltage to the Wht wire?
Old 11-16-2010, 04:56 PM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

Originally Posted by RonJ@HT
It's a bit low at the Blk/Yel wire. For the voltage tests of the Blk/Yel wire, what did you use for ground. If you use the negative (-) battery post, is the voltage higher and closer to battery voltage?

What's the voltage at the Wht wire that supplies voltage to the ignition switch? What's the voltage at 40A hood fuse 42, that supplies voltage to the Wht wire?

It might be low, due to the batt. being a bit drained from cranking without the car starting....also, the bat. is in the trunk so I can't really use that ground, however my ground was the shock tower bolts.

Hood fuse voltage was identical to that of the dizzy. 11.83V (if that was higher would I see a stronger spark?)

White ign. input was getting 12.53V

Last edited by Ron Burgandy; 11-16-2010 at 08:07 PM.
Old 12-05-2010, 12:39 AM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

After all the voltage testing, checking of grounds, and wiring....a resistor/capacitor in the ECU took a **** and was the culprit.

new ecu/chip = problem solved.

Thanks for all the trouble shooting help.

cheers.
Old 12-05-2010, 01:24 AM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

might not sound like something you want to hear but the MSD dizy may need more power than that part of the ECM was designed to handle if it goes out again go back to a stock dizzy and just run a MSD controler and coil.
have had this on my car for the past two yeas and no problems
Old 12-05-2010, 01:53 AM
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Default Re: 97 Civic hatch/667 whp turbo - WEAK SPARK MYSTERY

Originally Posted by Ron Burgandy
After all the voltage testing, checking of grounds, and wiring....a resistor/capacitor in the ECU took a **** and was the culprit.

new ecu/chip = problem solved.

Thanks for all the trouble shooting help.

cheers.
glad u found it what it was im reading the thread i was about to post same thing happened to my boy we swapped out the chip problem solved immediately..
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