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HELP: Just broke bolt on suspension component...

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Old Jul 23, 2001 | 03:45 PM
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92Si's Avatar
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From: Tampa, FL, 33616
Default HELP: Just broke bolt on suspension component...

I just got in from outside, attempting to put on some rear coilovers... I broke the bolt that goes through the bottom of the strut... broke it @ about 1/2" from the end of the 6pt side. Can anyone give some insight on why this happened? I was using a breaker bar because my impact gun wouldn't take it off, and don't tell me "because you turned it too hard", is the bolt slotted or something?

Thanks,
Rich
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Old Jul 23, 2001 | 04:38 PM
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Default Re: HELP: Just broke bolt on suspension component... (92Si)

It's because the bolt was seized to the bushing sleeve. It's a common problem. It happened to me twice on two different Integras. When you reassemble use Anti-Seize on the bolt where it makes contact with the bushing sleeve.
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Old Jul 23, 2001 | 08:00 PM
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Default Re: HELP: Just broke bolt on suspension component... (LSIntegra94)

Ok thanks, in the meantime I have 3/4 of the bolt still in the sleeve.... what to do? I am thinking about drilling it out, but then I'll have to get a new LCA right?
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Old Jul 24, 2001 | 05:16 AM
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Default Re: HELP: Just broke bolt on suspension component... (92Si)

I just went through this myself last week...Twisted the head of the bolt off with a breaker bar( after breaking a socket) I drilled out the nut on the other side of the shock untill I could pull the LCA free. Then removed the LCA and drill out the rest of the bolt in a drill press. The anti sieze is a good idea.
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Old Jul 24, 2001 | 06:10 AM
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Default Re: HELP: Just broke bolt on suspension component... (fatoldman7)

Yeah... I took it over to a friend's place lastnight to see if I could get it out with a punch & hammer but no luck... I'll probably just remove the LCA like you did and drill it out... I'll probably ruin it though, I might just see if I can get another LCA in case I mis-drill it badly.

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Old Jul 24, 2001 | 08:11 AM
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Default Re: HELP: Just broke bolt on suspension component... (92Si)

I have a bolt head that looks the exactly like yours, and my impact wrench wouldn't budge it either. I don't think you will have to replace the whole LCA, I believe the rubber bushing is replaceable, It just presses out.and you can press in a new rubber bushing and metal insert. Might be a good time to put in some polyurathane bushings.
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Old Jul 24, 2001 | 08:55 AM
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Default Re: HELP: Just broke bolt on suspension component... (92Si)

Ahh yes. the infamous rear LCA bolts. They have a nasty habbit of rusting into the bushing. I had to drill mine out, a VERY laborious process, and i ended up drilling into the side of the bushing sleeve. The bushing sleeve can be easilly replaced if you can get the LCA off the car. I ended up just cutting the ******* thing off by cutting through the sleeve on either side of the shock using a recriprocating saw.

The bushings can be bought from any dealership.

Good luck!
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Old Jul 25, 2001 | 10:37 AM
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Default Re: HELP: Just broke bolt on suspension component... (92Si)

Maybe your Impact Wrench just sucks ???? I've taken off many of these w/o a problem, rusted ones and even bent ones at our shop ???

My friend a piece of advice for you, get yourself or invest some money on GOOD tools !!! Try something like the Ingersoll - Rand Model#IRT-261 great for suspension work and engine teardown !!!

People please don't go cheap on TOOLS !!!!
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