Acura Integra All Integra Except ITR

exhaust manifold stud broke off!!

Thread Tools
 
Search this Thread
 
Old Jun 26, 2001 | 08:22 AM
  #1  
90integraGS's Avatar
Thread Starter
New User
 
Joined: Apr 2001
Posts: 174
Likes: 0
From: Overland Park, KS, USA
Default exhaust manifold stud broke off!!

I've been driving with one missing manifold bolt for about a year now. Does anyone have suggestions on how to remove the broken stud? If it were easier to get a straight shot at, I would attempt to drill it out, but there is very limited room to work!

Thanks!
Reply
Old Jun 26, 2001 | 08:24 AM
  #2  
bigTom's Avatar
Honda-Tech Member
 
Joined: Oct 2000
Posts: 4,534
Likes: 0
From: Zoo York
Default Re: exhaust manifold stud broke off!! (90integraGS)

i dont know your exact situation... but i would say u have to take the whole manifold off and go from there... either try to turn it out (which doesn't sound possible from your description or else u would have done it) or drill it out once u take the mani off
Reply
Old Jun 26, 2001 | 08:30 AM
  #3  
90integraGS's Avatar
Thread Starter
New User
 
Joined: Apr 2001
Posts: 174
Likes: 0
From: Overland Park, KS, USA
Default Re: exhaust manifold stud broke off!! (4dr-gsr)

Taking the header off isn't a problem, but removing the broken stud that is inside the cylinder head IS. Sorry I wasn't clear.
Reply
Old Jun 26, 2001 | 09:14 AM
  #4  
Rory Breaker's Avatar
Honda-Tech Member
 
Joined: Feb 2000
Posts: 7,805
Likes: 1
Default Re: exhaust manifold stud broke off!! (90integraGS)

I have the same problem, and havent run into anything yet.

Youre going to have to get a tool (i cant remember the name or technique) where you drill a hole in the middle of the bolt and turn it out the other way, then a new stud would be installed.
Reply
Old Jun 26, 2001 | 09:27 AM
  #5  
bigTom's Avatar
Honda-Tech Member
 
Joined: Oct 2000
Posts: 4,534
Likes: 0
From: Zoo York
Default Re: exhaust manifold stud broke off!! (newgsrdriver)

i snaped a bolt in my turbo when i was taking it off... attatching the downpipe to the turbo... right there... i left my turbo downstairs... left to go out... came back...like an hour later... and my dad got it out.. ill ask him how he did it
Reply
Old Jun 26, 2001 | 01:31 PM
  #6  
owen_the_soyboy's Avatar
Honda-Tech Member
 
Joined: Nov 2000
Posts: 8,388
Likes: 2
From: Rochester, NY
Default Re: exhaust manifold stud broke off!! (newgsrdriver)

SAME PROBLEM, HAVE NOT FIXED IT YET..
oops capslock, sorry.
yah I have a new stud from A&H though...

looks like I need a 90 degree drill, that can drill lefthanded, and then need a set of drill-outs or whatever from my work to get it out without removing the whole head.

Now, you could all do/send out for port and polish headwork right now if you're takin' off the whole head........
Reply
Old Jun 26, 2001 | 03:14 PM
  #7  
ndustryalGSR's Avatar
Honda-Tech Member
 
Joined: Jan 2000
Posts: 714
Likes: 0
From: Houston, TX, USA
Default Re: exhaust manifold stud broke off!! (owen_the_soyboy)

You can purchase an extractor kit at most/many hardware stores. I believe, as mentioned above, it works by reverse-threading a smaller bolt into the broken one. Then you just continue turning it until it all comes out. I'd lube it up with a lot of penetrating lube, and let it soak in for a while, first, though.
Reply
Old Jun 26, 2001 | 08:32 PM
  #8  
TypeC's Avatar
Honda-Tech Member
 
Joined: Sep 2000
Posts: 3,038
Likes: 0
From: TEXAS, USA
Default Re: exhaust manifold stud broke off!! (ndustryalGSR)

Yeah, this is very simple to fix. Just tighten two bolts onto each other, then turn the inner bolt CCW until it comes off. BTW, I wouldn't put WD40 on it before you tighten the bolts (the trick doesn't work as well). HTH, -C
Reply
Old Jun 26, 2001 | 09:15 PM
  #9  
leechungsr's Avatar
Honda-Tech Member
 
Joined: Jan 2001
Posts: 936
Likes: 0
Default Re: exhaust manifold stud broke off!! (90integraGS)

well, if you have any doubts, go get it done at a shop. I paid $100 to get mine out. If you mess up (hope you don't), you have a messed cylinder head..
Reply
Old Jun 27, 2001 | 05:42 AM
  #10  
integsra's Avatar
Trial User
 
Joined: Jan 2000
Posts: 9
Likes: 0
From: Bowie, MD, USA
Default Re: exhaust manifold stud broke off!! (90integraGS)

I have been missing the far left header stud for about 2.5 years now. I don't think I have had any problems so I just plan to leave it. I don't think it is worth the hassle.
Reply
Old Jun 27, 2001 | 03:14 PM
  #11  
TypeC's Avatar
Honda-Tech Member
 
Joined: Sep 2000
Posts: 3,038
Likes: 0
From: TEXAS, USA
Default Re: exhaust manifold stud broke off!! (LeeChun GSR)

well, if you have any doubts, go get it done at a shop. I paid $100 to get mine out. If you mess up (hope you don't), you have a messed cylinder head..
I'm sorry but you are stupid if you paid to get the stud out (no offense). If you can mod your car, so should be able to remove a simple bolt/stud. Just do what was mentioned above and you'll be ok. Also, if it was broken and flush with the head, you can either use an easy out (drills a hole in stud and removes it; cost about $5) or leave it how it is. Most of the time you can get away with a stud or two missing. HTH, -C
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
james007
Honda Accord (1990 - 2002)
9
Jul 9, 2010 06:53 PM
theauthor17
Honda Prelude
3
Aug 8, 2008 11:47 AM
StolenTeg
Forced Induction
13
Apr 19, 2008 11:11 AM
tegh22a
Forced Induction
10
Aug 26, 2005 09:22 AM
roadawg
Honda CRX / EF Civic (1988 - 1991)
3
Jul 11, 2004 07:36 AM




All times are GMT -8. The time now is 01:17 PM.