I have a chance to pick up a bunch of large lexan plates for less than half-off retail prices. I'm just not sure what I would use it for. Thoughts? I can make my own blackbird fabworx style wing for the teg, but I'm not sure what else to do.

 

Depending on the sanctioning body you run in, you can replace your teggy's side windows reducing weight.
Where are you in the bay? I might wanna reduce my EG's weight some more

 

Livermore. I went ahead and picked up about 32sqft for $100. Figured I'd find a use for it sooner or later.

 

I used to live in Livermore up till a few months ago.
32 SQ FT?
That's a lot.
How thick is it?

 

3mm

 

sheet lexan is a pain in the *** to use for anything thats not a flat window. there is a company in the uk that makes formed direct replacement windows, for like 500 bucks shipped (i run them on my integra)

 

Should be sufficient thickness not to crack if its not tightened down too tight.
Rivnuts would work I believe..

 

If you want to do you back glass, just place a slightly larger piece on said, well supported window and slowly warm and cool it. Don't try to heat it with heat gun or torch.