Fuel gauge affected by temperature

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Old Sep 17, 2013 | 12:52 PM
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Default Fuel gauge affected by temperature

1988 CRX HF with D16Y8. Wiring outside of engine harness and ECU wiring is stock.

Gauge tested fine a few months back.

Fuel gauge reads FULL almost all the time. On occasion it will read the actual level. It seems to only read the actual level when the car/weather is cooler.

I'm assuming this is a sending unit issue, but I'm curious about why the temperature seems to play a roll.

(My car also apparently has a 10.6 gallon tank but will start cutting engine power through turns at about 8.5 gallons.)
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Old Sep 17, 2013 | 08:52 PM
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Default Re: Fuel gauge affected by temperature

So...no ideas...
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Old Sep 18, 2013 | 05:08 AM
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Default Re: Fuel gauge affected by temperature

Originally Posted by NOFX
So...no ideas...
It's probably the sending unit. Probably clogged or something. I don't remember exactly how it reads. But I know you can shift the gas enough to where the pump isn't extracting enough. I would replace the sending unit on the tank. May need a new fuel pump if you are losing power in the turns. I know my guage reads lower on some turns, but that's all.
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Old Sep 18, 2013 | 07:44 PM
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Default Re: Fuel gauge affected by temperature

Mine reads FULL almost all the time. Can't say I noticed it moving around in the turns for the past few months at least (duration of the reading issue).

I'll order the sending unit and get that figured out first. Hope Honda stocks it because O'Reilly doesn't.
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Old Sep 19, 2013 | 02:01 PM
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Default Re: Fuel gauge affected by temperature

There's an heat-dependent intermittent short to ground in either the sending unit, the wire between the sending unit and cluster, or the cluster.
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Old Sep 21, 2013 | 12:25 PM
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Default Re: Fuel gauge affected by temperature

Originally Posted by RonJ@HT
There's an heat-dependent intermittent short to ground in either the sending unit, the wire between the sending unit and cluster, or the cluster.
Any advice on how to locate it?
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Old Sep 21, 2013 | 12:40 PM
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Default Re: Fuel gauge affected by temperature

Originally Posted by NOFX
Any advice on how to locate it?
Check under your seat at the fuel pump, isn't that were the gas tank sensor is? Maybe it's sending a constant signal and not change, or it could be grounded and sending full all the time.
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Old Sep 21, 2013 | 04:13 PM
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Default Re: Fuel gauge affected by temperature

Originally Posted by Freemananana
Check under your seat at the fuel pump, isn't that were the gas tank sensor is? Maybe it's sending a constant signal and not change, or it could be grounded and sending full all the time.
The fuel pump on the '88-'91 CRX HF is on the backside of the fuel tank and the sending unit is under an access cover beneath the personal trunk.

From what I understand the fuel tank must be dropped to remove the pump, but not for removing the sending unit.

*The DX and Si have different assemblies and the HF sending unit is no longer available from Honda. Also not available from Autozone or O'Reilly Auto Parts.

I'll test everything again and post the results asap. Might be a couple days. I think I had some odd ground concerns back there on the sending unit wiring before.
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Old Sep 21, 2013 | 04:53 PM
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Default Re: Fuel gauge affected by temperature

Originally Posted by NOFX
The fuel pump on the '88-'91 CRX HF is on the backside of the fuel tank and the sending unit is under an access cover beneath the personal trunk.

From what I understand the fuel tank must be dropped to remove the pump, but not for removing the sending unit.

*The DX and Si have different assemblies and the HF sending unit is no longer available from Honda. Also not available from Autozone or O'Reilly Auto Parts.

I'll test everything again and post the results asap. Might be a couple days. I think I had some odd ground concerns back there on the sending unit wiring before.
Man. I have an 89 and I forgot that yours is the model prior to mine. I can't specify where anything is for certain. But there may be a loose connection. It would make sense.
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Old Sep 21, 2013 | 05:34 PM
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Default Re: Fuel gauge affected by temperature

I was having a similar issue in the heat of the summer. I changed the cluster and it seemed to fix the problem.
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Old Sep 22, 2013 | 02:16 AM
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Default Re: Fuel gauge affected by temperature

Originally Posted by 77fixer
I was having a similar issue in the heat of the summer. I changed the cluster and it seemed to fix the problem.
The cluster has been changed plus I recall testing the gauge itself only to find it tested good.

I'm going to do all the tests over though.
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Old Sep 23, 2013 | 04:48 PM
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Default Re: Fuel gauge affected by temperature

Okay. Got some time today. Car was definitely acting weird during some of the tests. I repeated the tests to make sure I was getting reliable results which could be replicated.

The instructions for the test:
For a quick test of the gauge and circuit, remove the access cover (underneath the lockbox behind the seats) and you'll see a 2-pin connector right on top. This is the fuel level sender, unplug it. With the ignition switch ON, attach a jumper wire between the two spades on the plug, and the fuel gauge should start climbing towards full.
Connections used here are the 3 pin on top of the access cover, the ground bolt coming off of just after that plug, and the 2 pin under the access cover.

Here are my test results.

Code:
2p disconnected, ignition on II. Continued reading FULL.

2p and ground bolt disconnected, ignition on II. Continued reading FULL.

2p and 3p and ground bolt disconnected, ignition on II. Continued reading FULL.

3p and ground bolt disconnected, ignition on II. Continued reading FULL.

2p and ground bolt disconnected, ignition on II. (This test was already done.) Gauge falls.

2p disconnected, ignition on II. (This test was already done.) Gauge falls.


At this point I realized I didn't have a jumper wire in the car so I took the keys and
went to get a jumper.


Come back and put key in, turn to II. Paperclip jumped across sending unit plug causes
gauge to rise. Remove jumper and gauge does not move... it was falling earlier in
that state.

At this point I confirm that there continuity between the two pins on the 2p
only when the ground bolt is connected. I disconnect the ground bolt again.

I sit for awhile with the ignition on II waiting for the gauge to fall.

Suddenly the gauge starts falling again.

I connect the ground and the gauge still falls.

Jump the 2p and the gauge rises.

Remove the jumper and the gauge falls.

Plug the 2p in (to the sending unit) and the gauge rises reliably.
So I got it to be predictable at least...

And now it's back to not wanting to fall! Lol wtf?!

Last edited by NOFX; Sep 23, 2013 at 08:41 PM.
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Old Sep 28, 2013 | 05:05 PM
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Default Re: Fuel gauge affected by temperature

Any suggestions for the odd readings? I won't be able to drop the tank until at least after the weekend.
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Old Oct 1, 2013 | 05:10 PM
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Default Re: Fuel gauge affected by temperature

I have a similar problem my reads high in the heat when off, then when I start it, it drops to the correct level.
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