92 eg build. slight build beast7, building 4th gen dohc zc
joined a while ago, had the car for a while. now starting my build thread.
got the car with the b7, i did a bit of work on that, and then picked up a 4th gen dohc zc from a friend for $50, and i am in the middle of building it for boost to drop it in my eg.
heres the car the first day i picked it up after 5 coats of polish and 2 coats of wax



cleaned the steelies

painted them black

steelies on the car

changed out the deck from my old car to this car

after the first month of driving this car, with the money in gas i saved i bought this alphawerks 4-1 stainless steel header $100
got the car with the b7, i did a bit of work on that, and then picked up a 4th gen dohc zc from a friend for $50, and i am in the middle of building it for boost to drop it in my eg.
heres the car the first day i picked it up after 5 coats of polish and 2 coats of wax



cleaned the steelies

painted them black

steelies on the car

changed out the deck from my old car to this car

after the first month of driving this car, with the money in gas i saved i bought this alphawerks 4-1 stainless steel header $100
bay how i got the car, after i installed the header

rotors were warped really bad, so i picked up hawk pads, powerslot rotors, russel braided brake lines, and stock rebuilt calipers. $220

then i started having clutch issues. bad clutch MC, replacement was faulty, and clutch was chattering in first gear during downshift/engagement. bought quality made in japan slave and mc, tru lite 7lb $140 aluminum flywheel, and centerforce dual friction clutch $300 and braided clutch line $25




did a tune up, iridium plugs and msd wires. painted intake tube black. wires and plugs for free lol

cheapy rear upper strut bar $35

rotors were warped really bad, so i picked up hawk pads, powerslot rotors, russel braided brake lines, and stock rebuilt calipers. $220

then i started having clutch issues. bad clutch MC, replacement was faulty, and clutch was chattering in first gear during downshift/engagement. bought quality made in japan slave and mc, tru lite 7lb $140 aluminum flywheel, and centerforce dual friction clutch $300 and braided clutch line $25




did a tune up, iridium plugs and msd wires. painted intake tube black. wires and plugs for free lol

cheapy rear upper strut bar $35
picked up some piaa 4000k bulbs for free lol

took the side mouldings off


found a generic one piece thick billet aluminum rear lower tie bar for $25

picked up an a6 cam for $50

map sensor nipple on the throttle body broke, so here was my temporary solution to fix it. tb spacer from a friend for free lol

until i bought this 60mm b series tb

also a buddy gave me a 70mm bbk tb for free

took the side mouldings off


found a generic one piece thick billet aluminum rear lower tie bar for $25

picked up an a6 cam for $50

map sensor nipple on the throttle body broke, so here was my temporary solution to fix it. tb spacer from a friend for free lol

until i bought this 60mm b series tb

also a buddy gave me a 70mm bbk tb for free
bought a vac gauge $28

picked up a longer intake tube with the throttle body and k and n air filter for $140, sold the k and n for $35 and old intake tube and filter for $100, bought the vibrant filter for $19

polished the intake tube

picked up a y8 tranny clutch, flywheel, starter, slave for 160. sold clutch/flywheel for $60 and my old tranny and clutch/flywheel for $150

slightly tinted the tail lights

pw jdm 540g brass shift **** $70


picked up some dc teg seats front and rear $150
old vs new

picked up a longer intake tube with the throttle body and k and n air filter for $140, sold the k and n for $35 and old intake tube and filter for $100, bought the vibrant filter for $19

polished the intake tube

picked up a y8 tranny clutch, flywheel, starter, slave for 160. sold clutch/flywheel for $60 and my old tranny and clutch/flywheel for $150

slightly tinted the tail lights

pw jdm 540g brass shift **** $70


picked up some dc teg seats front and rear $150
old vs new
well then my hg blew..



felpro mls $80 ..****..

hondata intake manifold gasket $60

yonaka dual core aluminum rad, $150 new

saw this, and had to match that up..

picked up a z6 intake mani



felpro mls $80 ..****..

hondata intake manifold gasket $60

yonaka dual core aluminum rad, $150 new

saw this, and had to match that up..

picked up a z6 intake mani
cleaned it up

arp studs $125

4L of redline 10 30 adn k and n filter $60


resonated test pipe $75

port matched intake runners

and manifold

and header

arp studs $125

4L of redline 10 30 adn k and n filter $60


resonated test pipe $75

port matched intake runners

and manifold

and header
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and plenum

skunk2 billet aluminum adj cam gear $140

exhaust runners sure opened up a lot


and then i polished them up a little

started assembling


then i had a vac leak from the manifold, wasnt completley torqued down on the middle nut on the bottom, snugged it up, and then corner one felt loose, so i snugged it up and went a little too tight, and it cracked

skunk2 billet aluminum adj cam gear $140

exhaust runners sure opened up a lot


and then i polished them up a little

started assembling


then i had a vac leak from the manifold, wasnt completley torqued down on the middle nut on the bottom, snugged it up, and then corner one felt loose, so i snugged it up and went a little too tight, and it cracked
can slightly see it in the coolent passage

friends step dad has it at the moment to weld it, its been quiet a while since i gave it too him. hope to get it back soon before i get this thing tuned before i drop the zc in as its running so rich it smokes grey/black.
then after all that, my buddy calls me and says $50 and alll the other miscalanious **** in his garage is mine or its going to the scrapper. SWEET! 4th gen DOHC ZC, spare dx trans, axels, wiring harness, flywheel, and zc manifold. sold the spare trans for $150



shampooing it down


he was running used chevron 15 40 dumb truck oil

my plans for the zc is to rebuild with forged internals, port/polish, bored cylinders by .5mm, mill head, run high comp z6 pistons, static 9.8ish :1 CR, and eventually down the road boost it.
started dismanteling

friends step dad has it at the moment to weld it, its been quiet a while since i gave it too him. hope to get it back soon before i get this thing tuned before i drop the zc in as its running so rich it smokes grey/black.
then after all that, my buddy calls me and says $50 and alll the other miscalanious **** in his garage is mine or its going to the scrapper. SWEET! 4th gen DOHC ZC, spare dx trans, axels, wiring harness, flywheel, and zc manifold. sold the spare trans for $150



shampooing it down


he was running used chevron 15 40 dumb truck oil

my plans for the zc is to rebuild with forged internals, port/polish, bored cylinders by .5mm, mill head, run high comp z6 pistons, static 9.8ish :1 CR, and eventually down the road boost it.
started dismanteling
temp sensor wires broke clean off when loosening it from the head

cleaned up the runners on the manifold a bit

pulled the oil pan



crank pulley cracked and broke when pulling it off

cant believe he ran this timing belt

pulled the valves

cleaned up the runners on the manifold a bit

pulled the oil pan



crank pulley cracked and broke when pulling it off

cant believe he ran this timing belt

pulled the valves
nice and dirty


started porting


did a compression test on the b7. ranged from 208-228



the last picture file on pb got corrupted
went to my friends to find the dizzy...found it in a bucket full of water that had froze..great..


started porting


did a compression test on the b7. ranged from 208-228



the last picture file on pb got corrupted
went to my friends to find the dizzy...found it in a bucket full of water that had froze..great..
picked these rods up from a guy from a local forum, new for $250


had a few nice days, decided to do a quick wash and wax on the car







had a few nice days, decided to do a quick wash and wax on the car





got some older aem tru time B series cam gears from a buddy for $50


valve guides are worn, some valves were clean

others not so much

although, all the intake valves were nice and clean

ex. cam

in. cam


valve guides are worn, some valves were clean

others not so much

although, all the intake valves were nice and clean

ex. cam

in. cam
pulled the vc to check the torque on the headstuds, nice to see the valve train is still nice and clean

polished the combustion chambers





polished the combustion chambers




Nice build so far. One thing I would recommend if there is one of that engine is a timing belt cover. Don't want a rock getting logged in there and putting all that money to waste.
i have the bottom timing cover, it didn't come with the top most timing cover that covers the cam gears, but i dont think a rock will get lodged up there




























