Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

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Old Jul 24, 2012 | 04:06 PM
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Default Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

Hey there... first time to venture into the 'Fab' forum, hope I'm in the right place....

I'm looking for a shop that is able to make largish, flat, rigid, carbon fiber sheets from an Autocad drawing or some other template.

Any suggestions?
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Old Jul 25, 2012 | 08:39 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

any basic shop with a waterjet should beable to do it, so long as they can get the sheets of CF
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Old Jul 25, 2012 | 01:06 PM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

I can make the sheets but I dont have access to a water jet. what are you after exactly?
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Old Jul 26, 2012 | 05:14 PM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

I want to make a front splitter, that extends rearward to about the axle. Does a waterjet make a clean cut on cured CF?
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Old Jul 27, 2012 | 02:53 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

depends on the quality of the sheet. if the carbon isn't tightly woven, then the cut will leave small fibers along the edges. you could later smooth it out by hand and probably lay a smooth layer of resin back over it to help it again, but otherwise a mold of the exact shape you want would be key to ensure it comes out exactly as you want
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Old Jul 27, 2012 | 06:15 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

dragonplate.com
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Old Jul 27, 2012 | 08:48 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

id use some honeycomb for rigidity instead of a bunch of layers of cf
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Old Jul 31, 2012 | 10:06 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

A combination of honeycomb core, and alternately layered cf will get you the best result. "powerneedy" and I are trying to work something out, and if it happens, I do have access to a waterjet, I will get it done for you. Pm me the details of your request.
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Old Jul 31, 2012 | 10:26 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

Please feel free to contact us with the specifics of what you are after.
Here is some of our recent work...



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Old Jul 31, 2012 | 11:19 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

we use honey comb on all structural parts like that and have an autoclave for the prepeg parts

www.stohr.com
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Old Aug 1, 2012 | 07:58 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

Originally Posted by Jaime 91SiB18
Please feel free to contact us with the specifics of what you are after.
Here is some of our recent work...



price for that front lip?
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Old Aug 1, 2012 | 09:55 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

Originally Posted by Jaime 91SiB18
oh my sweet jesus
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Old Aug 2, 2012 | 12:00 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

you are overcomplicating things. just lay out some flat stock large enough for the splitter to be cut out from with pre-preg 7725 glass and some phenolic honeycomb, bag it and cook it. then cut the shape out with a saw and shape with sandpaper, fill the edges with micro *****/matrix combo and cure that. done.
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Old Aug 3, 2012 | 07:32 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

Originally Posted by Walterronny
price for that front lip?
That is a www.PasswordJDM.com Lip.
Contact Leo, tell him Jaime sent you.
Thanks...
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Old Aug 12, 2012 | 08:55 AM
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Default Re: Need custom-made (large) rigid carbon fiber sheets... doesn't someone do that?

Originally Posted by Walterronny
price for that front lip?
how about that rear splitter!!!?
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