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My Integra GSR Transmission Build/Assembly

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Old Mar 31, 2012 | 07:16 PM
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Default My Integra GSR Transmission Build/Assembly

HELP
In need of a Competition Clutch Twin Disk clutch for my setup Part#4-8026-C
Ill be switching up to E85 now, so my projected goal is 600-700 WHP
Anyone have one they wanna sell or have any leads on one please let me know!!
David
760-550-7997



Well I thought I would start a new thread on my GSR transmission Rebuild/Assembly. I plan on installing my modified OBX LSD and all new carbon syncros 1 thru 5 all new seals and bearings as well.

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Last edited by CaliforniaDad; Jan 18, 2014 at 08:04 AM.
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Old Apr 1, 2012 | 12:05 AM
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Default Re: My Integra GSR Transmission Build/Assembly

This is gonna be good. Your turbo thread was very detailed and interesting.
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Old Apr 1, 2012 | 06:59 AM
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Default Re: My Integra GSR Transmission Build/Assembly

Originally Posted by guess_who
This is gonna be good. Your turbo thread was very detailed and interesting.
Thanks, man much appreciated!!
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Old Apr 1, 2012 | 08:21 AM
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Default Re: My Integra GSR Transmission Build/Assembly

Can't wait for this. I might be comfortable enough to crack my tranny and install a ls 5th and a mFactory LSD after this right up. Trannys have always been something I have found intimidating(no homo)! Thanks Cali dad for your contributions. You are inadvertantly helping me save money.
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Old Apr 1, 2012 | 08:43 AM
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Default Re: My Integra GSR Transmission Build/Assembly

Here for the tranny build.
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Old Apr 1, 2012 | 11:39 AM
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Default Re: My Integra GSR Transmission Build/Assembly

Thanks guys! Well I pulled a few bolts and out she comes. My clutch and flywheel look pretty good for all the dyno tunes and abuse I have put her threw.

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Old Apr 1, 2012 | 11:43 AM
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Default Re: My Integra GSR Transmission Build/Assembly

I scuffed up the flywheel and pressure plate a little. Since I have it apart I plan on installing a new 4 Puck Spring hub disc, pilot bearing and an ACT throw-out bearing. Call me crazy, **** or whatever... but since is will be sitting outside for a few days i wanted to cover things up. The desert winds are nasty right now and blows dirt & dust in places you don't want it!

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Old Apr 1, 2012 | 01:46 PM
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Default Re: My Integra GSR Transmission Build/Assembly

Here is the LSD im using, i bought the upgraded bolt and washer kit for this LSD. Also picked up the carbon syncros 1-5. I pulled the LSD apart to reveal the inside. Looks like OBX cleaned up there more recent units. Non of the stock bolts were stripped and the washers were installed correctly. You probably don't need to go as extreme as I did and mark everything before you disassemble it. I also wanted to make sure the axles splines didn't bind up on the inner gear. would rather know now before its all installed. Now for a little bit of de-burring!!

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Old Apr 1, 2012 | 08:09 PM
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Default Re: My Integra GSR Transmission Build/Assembly

And here are a few more pictures of the LSD re-assembly.

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Old Apr 1, 2012 | 08:17 PM
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Default Re: My Integra GSR Transmission Build/Assembly

And now to crack open the transmission.
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This is a picture of all 16pc case bolts removed.
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Old Apr 1, 2012 | 08:28 PM
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Default Re: My Integra GSR Transmission Build/Assembly

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You are going to want to buy a new set of ring gear bolts, They are reverse thread and are torqued to 80ft pounds and they normally strip slightly when they are being removed. (Note The Picture)
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If you cant buy a new set of bearings you can use a bearing puller and re-use them.
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Old Apr 1, 2012 | 09:38 PM
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Default Re: My Integra GSR Transmission Build/Assembly

And now on to changing out my 1st thru 5th syncro's
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Old Apr 1, 2012 | 09:47 PM
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Default Re: My Integra GSR Transmission Build/Assembly

right on. thanks for taking the time to keep it so detailed
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Old Apr 2, 2012 | 04:23 AM
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Default Re: My Integra GSR Transmission Build/Assembly

Originally Posted by el crapitan
right on. thanks for taking the time to keep it so detailed
Welcome. I was surprised on just how easy it was. Not scary at all!!
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Old Apr 2, 2012 | 04:25 AM
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Default Re: My Integra GSR Transmission Build/Assembly

Before I go any furher I need to order a few things

1. New diff bearings (roller style)
2. Shim Kit
3. Trans Seal Kit
4. New Ring Gear Bolts
5. New Clutch Disc
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Old Apr 2, 2012 | 06:25 AM
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Default Re: My Integra GSR Transmission Build/Assembly

Originally Posted by CaliforniaDad
Welcome. I was surprised on just how easy it was. Not scary at all!!
yeah, it doesn't look all that complex. like anything, keep the area clean, keep your **** organized, and make sure it all goes back the way it came off.

auto tranny's though on the other hand...
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Old Apr 2, 2012 | 07:08 AM
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Default Re: My Integra GSR Transmission Build/Assembly

Originally Posted by el crapitan
yeah, it doesn't look all that complex. like anything, keep the area clean, keep your **** organized, and make sure it all goes back the way it came off.

auto tranny's though on the other hand...
Oh, Yeah I agree.
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Old Apr 2, 2012 | 09:40 AM
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Default Re: My Integra GSR Transmission Build/Assembly

Good thread, digging the garage!
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Old Apr 2, 2012 | 12:45 PM
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Default Re: My Integra GSR Transmission Build/Assembly

Did you buy the newer style Bearing for the LSD? those types of bearing need to have a pre-load set....The newer style have a enclosed bearing, not a roller bearing with the outer race. Then you would need to buy the correct sized Shim as wel pending on the clearance from the transmission case and outer race of bearing once case is put back on...I had those style bearing on mine and switched to the enclosed bearing from the 99-00 SI for the LSD.

I ask cause you mention re-using them and you do show a bearing puller on them. I had a really tough time finding them, and ended up opting for the newer style bearings

Also off topic, is that a Cat or is it gutted out?
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Old Apr 2, 2012 | 01:30 PM
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Default Re: My Integra GSR Transmission Build/Assembly

Originally Posted by kbouchard1092
Did you buy the newer style Bearing for the LSD? those types of bearing need to have a pre-load set....The newer style have a enclosed bearing, not a roller bearing with the outer race. Then you would need to buy the correct sized Shim as wel pending on the clearance from the transmission case and outer race of bearing once case is put back on...I had those style bearing on mine and switched to the enclosed bearing from the 99-00 SI for the LSD.

I ask cause you mention re-using them and you do show a bearing puller on them. I had a really tough time finding them, and ended up opting for the newer style bearings

Also off topic, is that a Cat or is it gutted out?
Yes I ordered the new style bearings with the shim kit for the new LSD, As far as my CAT its a 3" super duper mega high flow.....hint hint...if you know what I mean.
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Old Apr 2, 2012 | 01:44 PM
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Default Re: My Integra GSR Transmission Build/Assembly

Originally Posted by CaliforniaDad
Yes I ordered the new style bearings with the shim kit for the new LSD, As far as my CAT its a 3" super duper mega high flow.....hint hint...if you know what I mean.
haha yea i get you, i was going to say no wonder you came short of 500. Yea exactly what i did as well as far as bearings. So much easier to install too, no need to worry about pre-loading it
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Old Apr 2, 2012 | 06:43 PM
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Default Re: My Integra GSR Transmission Build/Assembly

What size are the transmission bolts that go from the engine to transmission?
H22a4
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Old Apr 2, 2012 | 06:58 PM
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Default Re: My Integra GSR Transmission Build/Assembly

Nice write up! Also, that has got to be one of the cleanest tranny cases I have ever seen.

How do you like the carbon syncros? Notice a difference?

Craig - Who's split way to many dirty *** tranny cases.
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Old Apr 2, 2012 | 09:28 PM
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Default Re: My Integra GSR Transmission Build/Assembly

Originally Posted by P.O.S P5
What size are the transmission bolts that go from the engine to transmission?
H22a4
Well most of them are 17mm head.
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Old Apr 2, 2012 | 09:31 PM
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Default Re: My Integra GSR Transmission Build/Assembly

Originally Posted by AssPenny
Nice write up! Also, that has got to be one of the cleanest tranny cases I have ever seen.

How do you like the carbon syncros? Notice a difference?

Craig - Who's split way to many dirty *** tranny cases.
Thanks I do like to keep my engine and trans clean! As far as the syncros go I have not installed the trans yet. I'm waiting on parts.
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