We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

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Old Mar 23, 2011 | 11:27 PM
  #1  
$amGD3's Avatar
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Default We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

What's going on guys! Took some pics today of my good friend's work who helped me make an axleback for my EM1. 304 SS tubing was used, Miller Dynasty 200, and many many pie cuts lol. a 3" universal Buddyclub prospec muffler was used, it sounds AMAZING!!! Screw mandrel bends!!

lol here are the pics...

Gettin ready


My friend also made and hand tig-ged all of the intercooler pipings.

a section that's been tacked


Doing more tack welding...gettin there


All of the pieces tacked on and ready to be welded


Detailed pics of the pie cuts








Epitome of a bad *** Backyard Special build


action shots y0!


zee machinee


rotas make for a great party platter


My buddy gettin happy cause he's almost done


Lots of argon, filler rods, and some time later....it's beautiful. Looks like something that would come out of Amuse in Japan or something!


Closer shots of the welds, my buddy used a filler as well as fused-welded the sections








by FAR my most favorite part on my car. Big shout out to my good friend for helping me and making this beautiful piece AND workin til midnight on it!

Last edited by $amGD3; Mar 23, 2011 at 11:56 PM.
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Old Mar 24, 2011 | 12:00 AM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Oh damn thats sexxi. Next time i will be redoing my exhaust to a 3". I will consider doing this. What tool did you guys use to cut those angles..?
Thanks
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Old Mar 24, 2011 | 05:51 AM
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.saint's Avatar
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

looks great
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Old Mar 24, 2011 | 06:04 AM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Cue "THIS....IS....SPARTA!!!" references:

Sorry, couldn't resist. That beard, man. Nicely done.
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Old Mar 24, 2011 | 08:05 AM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Originally Posted by $amGD3
Closer shots of the welds, my buddy used a filler as well as fused-welded the sections
Haha I know that move, "god this is taking forever. TIME FOR SOME FUSE WELDS"
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Old Mar 24, 2011 | 10:08 AM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Looks great and thumbs up for the custom fabrication but buying one mandrel U bend would of saved a bunch of time. Either way looks sweet!
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Old Mar 24, 2011 | 10:22 AM
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$amGD3's Avatar
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Thanks everyone! Yeah cutting some premade bends would've been easier but I think the final product wouldn't be near as sweet looking as this
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Old Mar 24, 2011 | 01:21 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Originally Posted by logic-dsm
Cue "THIS....IS....SPARTA!!!" references:
[im g]http://i18.photobucket.com/albums/b143/samkharisman/Pie%20cuts/20110323-IMG_4415.jpg[/img]
Sorry, couldn't resist. That beard, man. Nicely done.
That beard could move mountains. It's epic beyond belief.
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Old Mar 24, 2011 | 01:59 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Cool, but a total waste of time and real no gains for all the work.
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Old Mar 24, 2011 | 06:35 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

i like it
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Old Mar 24, 2011 | 06:56 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Nice work boys .
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Old Mar 25, 2011 | 05:52 AM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Looks good... Lol at the rota party platter
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Old Mar 25, 2011 | 08:50 AM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Originally Posted by wade
Cool, but a total waste of time and real no gains for all the work.
maybe he gained the feeling of accomplishment knowing he has a custom piece on his car??
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Old Apr 3, 2011 | 02:52 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

what did you guys use to cut the material?
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Old Apr 3, 2011 | 03:24 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

there always gonna be negative comments, thats what u get when u post something on an open forum u know. that being said heres my somewhat negative comment......... it looks good IMO, but i would have buffed it all off first to give it a nicer finished look.


mike
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Old Apr 4, 2011 | 01:03 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Originally Posted by Professor_X
what did you guys use to cut the material?
+1
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Old Apr 6, 2011 | 06:58 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

looks bad ***. but glad your not paying by the hour lol.
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Old Apr 7, 2011 | 04:27 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

The exhaust and the beard are AWESOME!

What did you use to cut all of those pie cuts? They're very nicely done.
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Old Apr 8, 2011 | 11:15 AM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

im going to guess they used a bandsaw or chop saw.
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Old Apr 8, 2011 | 07:48 PM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Your beard is legit. Sorry, big fan of beards. The exhaust came out nice too.
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Old Apr 9, 2011 | 11:48 AM
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Default Re: We dont need no stinkin mandrel bends! A pictorial journey of a custom axleback..

Looks like something that could have been MIGed in a 1/10th the time. But good stuff anyway. Pie cuts are B-eautiful
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