Wiring in Walbro with direct power and relay?

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Old Sep 24, 2009 | 07:08 PM
  #1  
Bond's Avatar
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Default Wiring in Walbro with direct power and relay?

Ok, sorry guys to have to ask this, but the FAQ's turned up nothing. The search function has been total crap since H-T was redone (maybe thats just me though).

Anyways I found a great thread not too long ago, but since lost the link. Basically my battery is in the trunk already and I want to do a direct wiring to the pump to avoid using the very small guage wire in the stock harness. I have seen it done before and many say the pump operates 2 times better with the larger guage wiring (more amp flow)

So can someone help me here? Just kind of need a quick diagram or pic.

Should I be looking at running a 40amp relay and fuse off the battery? Too much?
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Old Sep 25, 2009 | 06:24 AM
  #2  
perseverance's Avatar
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Default Re: Wiring in Walbro with direct power and relay?

what you should do is find the wire that goes into your fuel pump to turn it on... then run a spdt relay. on your relay, use 85 as the wire from the fuel pump, and run a ground wire to 86. that will activate the coil when the ecu sends a signal to the fuel pump. then run a 12v wire to 30 and then the wire to your fuel pump will connect to 87. if you have a spdt relay just look at the numbers and hook it up the way i said. i'd draw you a picture but i don't have time at the moment. good luck
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Old Sep 25, 2009 | 10:28 AM
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turbo-crx's Avatar
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Default Re: Wiring in Walbro with direct power and relay?

and use 10ga wiring from pump to relay.
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Old Sep 27, 2009 | 06:19 PM
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Default Re: Wiring in Walbro with direct power and relay?

ok great info guys. i appreciate it.

what size fuse would i need to run inline with the pumps power wire (battery to pump)? I don't feel comfortable without running one. also what amp rating for the relay? i know they sell those cheap kind but they are only rated to 30A. Should I look for a "heavy duty" relay? something like 40A?
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Old Sep 28, 2009 | 06:11 AM
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Default Re: Wiring in Walbro with direct power and relay?

what is the stock fuse? use the same amperage fuse.
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Old Sep 28, 2009 | 06:51 AM
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96 GSR-T's Avatar
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Default Re: Wiring in Walbro with direct power and relay?

A Walbro doesnt draw much "juice", just use a Bosch Relay from your local Auto Parts store, I used 2 small inline fuses (forget rating, not very high I am thinking 30A) and never had an issue with 2 pumps.
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Old Sep 28, 2009 | 06:53 AM
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blaze the chemi's Avatar
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Default Re: Wiring in Walbro with direct power and relay?

I'd just use a 30A relay and put in a 7.5A or a 10A in-line fuse. I think the pump runs on the 7.5A fuse. If you really wanted to get trick then use a junkyard relay for OEM reliability and pin the wires in for your setup. booyah!
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Old Sep 28, 2009 | 07:40 AM
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irishflame27's Avatar
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Default Re: Wiring in Walbro with direct power and relay?

HERE IS AN AWESOME WRITE UP!

http://www.stealth316.com/2-fuelpump-rewire.htm
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Old Sep 29, 2009 | 10:24 PM
  #9  
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Default Re: Wiring in Walbro with direct power and relay?

thanks guys!
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Old Oct 5, 2009 | 05:37 PM
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Default Re: Wiring in Walbro with direct power and relay?

Originally Posted by perseverance
what you should do is find the wire that goes into your fuel pump to turn it on... then run a spdt relay. on your relay, use 85 as the wire from the fuel pump, and run a ground wire to 86. that will activate the coil when the ecu sends a signal to the fuel pump. then run a 12v wire to 30 and then the wire to your fuel pump will connect to 87. if you have a spdt relay just look at the numbers and hook it up the way i said. i'd draw you a picture but i don't have time at the moment. good luck
so I am trying to do this, but im a little confused. The wire that powers the fuel pump is a yellow wire with a green stripe. Am I supposed to cut that wire and connect 1 part of it to #86 and then the other part to #87?
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