Cage builders, in here please!

Thread Tools
 
Search this Thread
 
Old Jan 5, 2009 | 06:38 AM
  #1  
Agtronic's Avatar
Thread Starter
Honda-Tech Member
20 Year Member
 
Joined: Apr 2003
Posts: 988
Likes: 0
From: Montreal, Quebec, Canada
Default Cage builders, in here please!

Hey guys,

Just a really easy question for you guys.

I'm debating between chromoly and mild D.O.M. tubing for a roll cage. Tubing will be 1.75" x .095 either way. Price around here for mild steel is $5.90 CAD/FOOT, while the chromoly is ~$11.xx ... Cage is being made to FIA specs, but I'm still unclear if mild steel is acceptable as per the guidelines.

Thanks for your time!
Reply
Old Jan 5, 2009 | 07:10 AM
  #2  
downest's Avatar
Honda-Tech Member
 
Joined: Jul 2005
Posts: 1,637
Likes: 3
From: West Kingston, RI
Default Re: Cage builders, in here please!

I don't have a lot of cage experience, but I know mild is fine in SCCA, and I thought it was a better material to use for a road race application.
Reply
Old Jan 5, 2009 | 07:30 AM
  #3  
Agtronic's Avatar
Thread Starter
Honda-Tech Member
20 Year Member
 
Joined: Apr 2003
Posts: 988
Likes: 0
From: Montreal, Quebec, Canada
Default Re: Cage builders, in here please!

My understanding is that the mild will be heavier, but that's not really a concern for me. Thanks for your input!
Reply
Old Jan 5, 2009 | 07:53 AM
  #4  
CarTunr22's Avatar
Honda-Tech Member
 
Joined: Mar 2005
Posts: 148
Likes: 0
From: Indianapolis, In, U.S.A.
Default Re: Cage builders, in here please!

The weight should be the same but you will normally use thicker mild tubing to make up for its lower strength. So at the end of the day a mild cage should weigh more since you would not just substitute one for the other. Different organizations have different specs for different materials, Mild, Chromoly, aluminum.
Reply
Old Jan 5, 2009 | 09:12 AM
  #5  
dave@passenger's Avatar
Honda-Tech Member
 
Joined: Jun 2006
Posts: 978
Likes: 0
From: Abbotsford, BC
Default Re: Cage builders, in here please!

I prefer DOM mild steel purely because it doesn't crack and break as much as chromoly does on an impact, mild steel has some give to it, and IMO is safer. And the whole point of cages is safety.
Reply
Old Jan 5, 2009 | 09:28 AM
  #6  
CarTunr22's Avatar
Honda-Tech Member
 
Joined: Mar 2005
Posts: 148
Likes: 0
From: Indianapolis, In, U.S.A.
Default Re: Cage builders, in here please!

Do you have any pictures of chromoly cracking? I have seen some pretty bad top fuel and funny car wrecks and none ever had cracks.
Reply
Old Jan 5, 2009 | 09:35 AM
  #7  
dave@passenger's Avatar
Honda-Tech Member
 
Joined: Jun 2006
Posts: 978
Likes: 0
From: Abbotsford, BC
Default Re: Cage builders, in here please!

I don't have any on my computer, but do a quick search on google, it should be easy to find some examples, you'll also find a few sanctioning bodies are looking to ban Chromoly for this same reason.

I'm sure you will also find all sorts of people fighting about pre and post heating chromoly, or none at all, and which is better, always funny.
Reply
Old Jan 5, 2009 | 09:42 AM
  #8  
miller's Avatar
Honda-Tech Member
 
Joined: Dec 2001
Posts: 12,822
Likes: 0
From: long island, ny, united states
Default Re: Cage builders, in here please!

You have to get a rule book for the sactioning body and or class you are running. The rules are usually very specific in what tubing material and size must be used.
Reply
Old Jan 5, 2009 | 09:46 AM
  #9  
Agtronic's Avatar
Thread Starter
Honda-Tech Member
20 Year Member
 
Joined: Apr 2003
Posts: 988
Likes: 0
From: Montreal, Quebec, Canada
Default Re: Cage builders, in here please!

I'm going by the FIA rulebook. And they recommend 1.75 x .095 seamless, but there is no mention of chromoly. That's why I was wondering.

I've decided to order a batch of the DOM, and will post progess soon.

Thanks for everyone's input!
Reply
Old Jan 5, 2009 | 10:27 AM
  #10  
turboteener's Avatar
Banned
 
Joined: Nov 2002
Posts: 2,019
Likes: 0
From: AL
Default Re: Cage builders, in here please!

Stick with 1020 DOM. It is a good foundation to build with. Mix .095 and .065 tubing to save weight. Chromoly will weigh the same if it is the same size. It is steel. DOM is inexpensive. Plus you can weld it several different ways. With Chromoly you are limited to gas welding or TIG welding with a post weld heating to keep it from being brittle in the welds.
Reply
Old Jan 5, 2009 | 03:18 PM
  #11  
DESTROYER's Avatar
Honda-Tech Member
 
Joined: Apr 2006
Posts: 622
Likes: 0
From: MESA, AZ, USA
Default Re: Cage builders, in here please!

Originally Posted by turboteener
...with a post weld heating to keep it from being brittle in the welds.
oh jeezus it starts again...
Reply
Old Jan 6, 2009 | 02:49 AM
  #12  
AspectIndustries's Avatar
Honda-Tech Member
 
Joined: Sep 2003
Posts: 3,166
Likes: 0
From: Boost is good
Default Re: Cage builders, in here please!

Oh cheese!
Reply
Old Jan 6, 2009 | 11:56 AM
  #13  
turboteener's Avatar
Banned
 
Joined: Nov 2002
Posts: 2,019
Likes: 0
From: AL
Default Re: Cage builders, in here please!

Of course that depends on the rod you are using to weld it. Anyone that says you don't have to reheat a chromoly structure after it has been welded with a 4130 rod, doesn't need to be doing work for anyone. There is a reason airplane chassis are cooked in an oven after they are welded, unless they are gas welded.

For the Average joe a cage whipped up in his front yard with 4130 is no where near as safe as a properly built 1020 mild steel mig welded caged.
Reply
Old Jan 6, 2009 | 12:41 PM
  #14  
Discosteak's Avatar
Honda-Tech Member
20 Year Member
iTrader: (1)
 
Joined: Sep 2003
Posts: 2,144
Likes: 1
From: BaltimoreMD/FtDrumNY
Default Re: Cage builders, in here please!

DOM is fine for FIA
Reply
Old Jan 6, 2009 | 02:33 PM
  #15  
Blackcatn2o's Avatar
Honda-Tech Member
 
Joined: Dec 2008
Posts: 335
Likes: 0
From: Tampa, FL
Default Re: Cage builders, in here please!

Now can you weld the cage in with mig or does it have to be tig?

an how easy it it to build one?
Reply
Old Jan 6, 2009 | 03:41 PM
  #16  
Evs-One's Avatar
Solbros Owns Me
 
Joined: Jun 2002
Posts: 14,462
Likes: 6
From: Vancouver, WA, USA
Default Re: Cage builders, in here please!

Most DOM road race cages are MIG welded.

Cage building is not "easy", but it's not impossible either...just a matter of proper design, materiel, and welds.
Reply
Old Jan 6, 2009 | 04:08 PM
  #17  
CarTunr22's Avatar
Honda-Tech Member
 
Joined: Mar 2005
Posts: 148
Likes: 0
From: Indianapolis, In, U.S.A.
Default Re: Cage builders, in here please!

I tried a few searches on google and was not able to find anything about spliting or cracking with Chromoly. Only thing i could find that was remotely related were cracked welds from poor welding.
Reply
Old Jan 6, 2009 | 04:20 PM
  #18  
Evs-One's Avatar
Solbros Owns Me
 
Joined: Jun 2002
Posts: 14,462
Likes: 6
From: Vancouver, WA, USA
Default Re: Cage builders, in here please!

That's exactly what everyone is referring to- the integrity of the weld, if not done properly.
Reply
Old Jan 6, 2009 | 06:38 PM
  #19  
GI8UdoucheRACING's Avatar
B*a*n*n*e*d
 
Joined: Dec 2008
Posts: 9
Likes: 0
Default Re: Cage builders, in here please!

YEah, you have to use mild steel, Chromoly is strong, but mild is better for the potential multiple impacts that will happen in road racing (ie getting hit after you already are wrecked)
Reply
Old Jan 7, 2009 | 03:51 PM
  #20  
bigTom's Avatar
Honda-Tech Member
 
Joined: Oct 2000
Posts: 4,534
Likes: 0
From: Zoo York
Default Re: Cage builders, in here please!

If you're building the cage to FIA specs make sure you turn to Appendix J: Section 8.3.3 (Material Specifications.) You are not allowed to use 4130. The rules call for "cold drawn seamless unalloyed carbon steel containing a maximum 0.3% of carbon." Their definition for an unalloyed steel is one that contains a maximum 1.7% magnesium and 0.6% for other elements. While 4130 falls into the realm of containing less then 0.3% carbon it is still an alloy steel. Any mild steel; 1018, 1019, 1020, 1021, 1022, 1023, 1025, 1026, 1030 are all acceptable per the rule book with 1022, 1026 and 1030 having the highest tensile strength. The most important thing past this is the welding. If the welding cant hold up; either will the cage.

oh, 4130 and MS weigh in the same @ 1.679 lbs/ft. The differance in weight between a moly cage and a DOM cage is the tubing thickness.
Reply
Old Jan 7, 2009 | 05:22 PM
  #21  
Agtronic's Avatar
Thread Starter
Honda-Tech Member
20 Year Member
 
Joined: Apr 2003
Posts: 988
Likes: 0
From: Montreal, Quebec, Canada
Default Re: Cage builders, in here please!

Thanks for the info guys! I ordered 1030 MS. It's actually a lot lighter than I expected!

Here are some tests I did today :









Reply
Old Jan 7, 2009 | 05:42 PM
  #22  
89civicdx's Avatar
Honda-Tech Member
20 Year Member
Liked
 
Joined: Jan 2001
Posts: 2,273
Likes: 3
Default Re: Cage builders, in here please!

Nice! now you gotta do it upside down with the pedal inbetween your thighs lol. Can't wait to see it done
Reply
Old Jan 7, 2009 | 05:42 PM
  #23  
k24em2's Avatar
Honda-Tech Member
 
Joined: Apr 2005
Posts: 1,895
Likes: 0
From: Lincoln, Ne, USA
Default Re: Cage builders, in here please!

Don't forget to grind the thin edges of the coped tubing back to full thickness before you weld it. A lot of people forget this step. Looks good though!
Reply
Old Jan 7, 2009 | 06:35 PM
  #24  
DESTROYER's Avatar
Honda-Tech Member
 
Joined: Apr 2006
Posts: 622
Likes: 0
From: MESA, AZ, USA
Default Re: Cage builders, in here please!

Not entirely necessary with TIG, since you are going to burn away that razor edge anyways. MIG welding, for sure!
Reply
Old Jan 7, 2009 | 06:37 PM
  #25  
Blackcatn2o's Avatar
Honda-Tech Member
 
Joined: Dec 2008
Posts: 335
Likes: 0
From: Tampa, FL
Default Re: Cage builders, in here please!

well in the near future if your not sure which material to get just ask the Jeep guys on there forum they would deff know.
Reply



All times are GMT -8. The time now is 11:56 AM.