No more warped flanges... thanks Tony.

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Old Aug 14, 2007 | 03:01 PM
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Default No more warped flanges... thanks Tony.

When I was out in Tx a while at at T1... came across a little gadget in depths of the shop... what a great idea... lol.


works like a charm.

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Old Aug 14, 2007 | 03:05 PM
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Default Re: No more warped flanges... thanks Tony. (wade)

Cool so like 4x4 aluminum box tubing to suck the heat out of whatever you're welding? That's a cheap way to do it and definitely effective, I went the expensive route and use 1'' thick aluminum plates, but there's no better way around it, especially for production!
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Old Aug 14, 2007 | 03:07 PM
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Default Re: No more warped flanges... thanks Tony. (TurboSI56)

i have had no bad experiences. I dont see it 'sucking' any more heat from the weld compared to not having any brace at all though.
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Old Aug 14, 2007 | 05:04 PM
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Default Re: No more warped flanges... thanks Tony. (wade)

You could pretty easily water cool the back of that tube as well.... :D
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Old Aug 14, 2007 | 05:39 PM
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Default Re: No more warped flanges... thanks Tony. (Niles)

We usually bolt it to a junk head but Ive found with things like the Porsche stuff junk heads arent so cheap. Big chunks of aluminum FTW
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Old Aug 14, 2007 | 06:41 PM
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Default Re: No more warped flanges... thanks Tony. (jon volk)

I went even cheaper, 6 x 5/8" hot rolled steel bar and I milled one side to make it perfectly flat.
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Old Aug 14, 2007 | 09:21 PM
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pfft. i bolt it down to a piece of wood soaked in gasoline
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Old Aug 14, 2007 | 10:08 PM
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Default Re: (DESTROYER)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by DESTROYER &raquo;</TD></TR><TR><TD CLASS="quote">pfft. i bolt it down to a piece of wood soaked in gasoline</TD></TR></TABLE>

ha
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Old Aug 15, 2007 | 12:52 AM
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Default Re: No more warped flanges... thanks Tony. (wade)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by wade &raquo;</TD></TR><TR><TD CLASS="quote">i have had no bad experiences. I dont see it 'sucking' any more heat from the weld compared to not having any brace at all though.</TD></TR></TABLE>

Metal transfers heat WAY more effectively compaired to air. A simple test: put one finger ON your car's hot header and another 1/16" away from it - and it won't be the later that burns first.

But when you're talking mild steel and stainless, they are 51 & 15 W/m vs 373 W/m when it comes to conducting heat, so it has to travel through the flange before the alum sinks the heat.
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Old Aug 15, 2007 | 06:35 AM
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I bet if you were to weld caps on both ends of that then drill a small hole in the top you could fill it with water and it would work even better. Someone mentioned that above too
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Old Aug 15, 2007 | 08:20 AM
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Default Re: (chrisbmx68)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by chrisbmx68 &raquo;</TD></TR><TR><TD CLASS="quote">I bet if you were to weld caps on both ends of that then drill a small hole in the top you could fill it with water and it would work even better. Someone mentioned that above too </TD></TR></TABLE>

Make sure you dont seal that off....you'd be making a bomb...dumb idea.
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Old Aug 15, 2007 | 09:45 AM
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Default Re: (.RTErnie)

plus one, i dont see it working out either.
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Old Aug 15, 2007 | 10:50 AM
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Default Re: (ebydrc)

you guys trying to kill me??!! lol
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Old Aug 15, 2007 | 11:12 AM
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Default Re: (wade)

fill it full of gasoline and weld both ends. and the weld up the manifold
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Old Aug 15, 2007 | 11:25 AM
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Default Re: (ebydrc)

nice garden hose in, little 1.8in npt barb with a hose out. turn on your garden hose.

maybe you can hook it up inline with a pump and an ice bath.....

how about a liquid nitrogen container.....
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Old Aug 15, 2007 | 10:21 PM
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yup, we use a similiar setup except it isnt aluminum. im planning on bolting my flange to a spare head where i practice my port and polish work on
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Old Aug 16, 2007 | 12:10 PM
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Default Re: (.RTErnie)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by .RTErnie &raquo;</TD></TR><TR><TD CLASS="quote">

Make sure you dont seal that off....you'd be making a bomb...dumb idea.</TD></TR></TABLE>

It certainly wouldn't be a bomb if you have an opening to fill it with water. It would just evaporate off as steam as it heated up. But yea you could hook up a pump or a hose or w/e too and it would be more effective. I was just thinking simple.
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Old Aug 16, 2007 | 01:06 PM
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Default

that'a great idea. The water cooling would be super simple too.
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