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Sunroof -- How to fabricate metal replacement?

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Old Aug 28, 2006 | 08:19 AM
  #1  
jond's Avatar
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Default Sunroof -- How to fabricate metal replacement?

I have a classic SE-R, and I pulled the sunroof out and replaced it with a sheet of aluminum. The problem is I riveted it in place.
It holds great, no leaks, etc, BUT I have these scarry looking jagged rivets 2'' from my head!!! There's got to be a safer way to do this???

How does everyone else attach their sunroof replacement?


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Old Aug 28, 2006 | 08:22 AM
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BrianZ's Avatar
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Default Re: Sunroof -- How to fabricate metal replacement? (jond)

I replaced the roof with a car that did not have a sunroof ...
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Old Aug 28, 2006 | 12:26 PM
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Downey's Avatar
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Default Re: Sunroof -- How to fabricate metal replacement? (BrianZ)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by BrianZ &raquo;</TD></TR><TR><TD CLASS="quote">I replaced the roof with a car that did not have a sunroof ... </TD></TR></TABLE>

how difficult was that?
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Old Aug 28, 2006 | 01:06 PM
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Default Re: Sunroof -- How to fabricate metal replacement? (BrianZ)

on a mycar its pretty easy..
pop out windshield
remove rear hatch
remove gutter strips
drill out spot welds.

put new panel in and revers what you did taking it out
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Old Aug 28, 2006 | 02:06 PM
  #5  
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Joined: May 2002
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From: banned NC
Default Re: Sunroof -- How to fabricate metal replacement? (BrianZ)

theres tons of different types of rivets. try mcmaster and get some that are flat on the bottom.
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Old Aug 28, 2006 | 02:07 PM
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Erik95LS's Avatar
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Default Re: Sunroof -- How to fabricate metal replacement? (BrianZ)

you could also try to copy something like this http://www.lighterfaster.com/13101/index.html
or this
https://honda-tech.com/zerothread?id=457186

I'm looking into doing this as well and found lots of ideas by searching the archives for "sunroof"
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Old Aug 28, 2006 | 04:30 PM
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Johnny Mac's Avatar
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From: Cerritos, CA, USA
Default Re: Sunroof -- How to fabricate metal replacement? (BrianZ)

Brian,

Why didn't you just start out with an RS shell?
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Old Aug 28, 2006 | 04:35 PM
  #8  
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Default Re: Sunroof -- How to fabricate metal replacement? (Johnny Mac)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Johnny Mac &raquo;</TD></TR><TR><TD CLASS="quote">Brian,

Why didn't you just start out with an RS shell?</TD></TR></TABLE>

He had his car with a sunroof as a race car, then the roof got messed up. So he replaced it.
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