Honda Accord (1990 - 2002) Includes 1997 - 1999 Acura CL

04 Aftermarket Header rattling

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Old Mar 15, 2006 | 12:48 PM
  #1  
msedacca's Avatar
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Default 04 Aftermarket Header rattling

Got the new DC Sport 4-2-1 ceramic header put on today. I didn't do it myself since I don't have the necessary requirements, but it was done by a custom shop run by ex-Honda/Acura techs who have done most of my work so far. When it was done, I went and took it for a test drive. It was making a rattling sound, just below me, a separate noise itself from the exhaust tone. It seemed like something to do with the header->cat hookup. It only happens above 2.5k RPMs or so. When I was at the Honda shop, they thought it might be a loose gasket, so I'll check it out soon. Any thoughts?

Another weird thing. I know for a fact on my auto that my rev limiter is set at 6.5k RPMs which is redline. So today, on my way home, just for giggles, I took it out on my street and ran it up through 2 gears "manually". Through first, I blew right through my rev limiter and hit 7.5k RPMs. It shocked me so much, and I knew it wasn't an anomally because I lost traction in the shift, which never happens (and headers cant add enough power to do that lol). Any comments on that either?
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Old Mar 15, 2006 | 01:24 PM
  #2  
NAiL05's Avatar
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From: TX, United States
Default Re: 04 Aftermarket Header rattling (msedacca)

They might have forgot to tighten a couple of bolt.
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Old Mar 15, 2006 | 01:32 PM
  #3  
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Default Re: 04 Aftermarket Header rattling (msedacca)

It probably just the heat sheild for the catalytic converter rattling.
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Old Mar 15, 2006 | 01:53 PM
  #4  
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From: Bouncing off of the city bus in Saigon
Default Re: 04 Aftermarket Header rattling (Dmc1)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Dmc1 &raquo;</TD></TR><TR><TD CLASS="quote">It probably just the heat sheild for the catalytic converter rattling.</TD></TR></TABLE>


DING DING DING DING


We have arrived at the correct answer. just have them wrap the heat shield with a steel band and problem solved.
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Old Mar 15, 2006 | 02:25 PM
  #5  
msedacca's Avatar
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Default Re: 04 Aftermarket Header rattling (YeuEmMaiMai)

Ok, talked to them on the phone, taking it into tomorrow to get that done. I had a friend rev it for me and I KNEW it was coming from the header/cat area.

Any comments on blowing thru the rev limiter?
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Old Mar 15, 2006 | 02:47 PM
  #6  
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Default Re: 04 Aftermarket Header rattling (msedacca)

if you actually hit redline your ecu would have cut fuel and you would have felt it and heard it.....
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Old Mar 15, 2006 | 04:20 PM
  #7  
msedacca's Avatar
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From: Orlando, FL, USA
Default Re: 04 Aftermarket Header rattling (YeuEmMaiMai)

it may have cut fuel, but i definetely felt/noticed that i was going thru redline, which i've never done before. I tried doing it again, couldn't do it, must have been a momentary problem with the ECU.
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Old Mar 15, 2006 | 05:04 PM
  #8  
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Default Re: 04 Aftermarket Header rattling (Dmc1)

We have a Winner!

They probably busted something loose when they let the exhaust hang.
It's time for a couple of Super-sized worm style Hose Clamps...

P
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Old Mar 15, 2006 | 06:38 PM
  #9  
wingback44's Avatar
 
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From: Mchenry, IL, USA
Default Re: 04 Aftermarket Header rattling (P_Adams)

i had the same problem with my cat sheild. a worm style clamp or two will fix it right up. jsut remember to tighten the hell out of them.
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