WasteGate Elbow Falling Off Manifold =(

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Old Oct 1, 2005 | 07:04 PM
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Default WasteGate Elbow Falling Off Manifold =(

No its not a SSAutoChrome etc...

And No, The WasteGate Wasn't Braced...






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Old Oct 1, 2005 | 07:06 PM
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Default Re: WasteGate Elbow Falling Off Manifold =( (integlspwr2k)

eeks! dang man
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Old Oct 1, 2005 | 07:08 PM
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Default Re: WasteGate Elbow Falling Off Manifold =( (marshun)

well what mani is it........nobody wants that to happen to them...sorry bro,that sucks
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Old Oct 1, 2005 | 07:17 PM
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Default Re: WasteGate Elbow Falling Off Manifold =( (second edition)

looks like you need a welder
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Old Oct 1, 2005 | 07:31 PM
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Default Re: WasteGate Elbow Falling Off Manifold =( (BlueLude94)

needs more filler . tehres penetration but no filler to strengthen the WG elbow. ive seen the actaul material crack but rarely a weld. unless at the collector.


i know whos manifold that is cuz i can identify the welds. but im sure he will fix it no problem.
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Old Oct 2, 2005 | 12:24 AM
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Default Re: WasteGate Elbow Falling Off Manifold =( (project dc2)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by project dc2 &raquo;</TD></TR><TR><TD CLASS="quote">needs more filler . tehres penetration but no filler to strengthen the WG elbow. ive seen the actaul material crack but rarely a weld. unless at the collector.


i know whos manifold that is cuz i can identify the welds. but im sure he will fix it no problem. </TD></TR></TABLE>

im probally just gonna get it fixed locally to save me time and money. It was a bitch to put on, and its gurantee gonna be a bitch to take off send out, and put back on.
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Old Oct 2, 2005 | 04:32 AM
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Default Re: WasteGate Elbow Falling Off Manifold =( (second edition)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by second edition &raquo;</TD></TR><TR><TD CLASS="quote">well what mani is it.</TD></TR></TABLE>
I think I know but not 100%.

.. (OP), why are you not stating who it is? just wondering..
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Old Oct 2, 2005 | 05:06 AM
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Default Re: WasteGate Elbow Falling Off Manifold =( (bruceleeroy)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by bruceleeroy &raquo;</TD></TR><TR><TD CLASS="quote">
I think I know but not 100%.

.. (OP), why are you not stating who it is? just wondering..</TD></TR></TABLE>

dont want to bad mouth anyone. plus i already talked to the maker and they said they are willing to fix it if i send it back so it will gurantee not happen again, but i may just get it fixed locally by a awesome welder and they are willing to cover the costs to fix it.

it was a bitch to put on, and its gonna be a bitch to take off, then put it back on when it gets fixed so no deals no sending it back.
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Old Oct 2, 2005 | 07:03 AM
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Default Re: WasteGate Elbow Falling Off Manifold =( (integlspwr2k)

Check the position of your wastegate in relation to other things. I had the same situation. My problem was that top port on the wastegate would hit my intercooler when running it hard.
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Old Oct 2, 2005 | 08:33 AM
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ouch
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Old Oct 2, 2005 | 09:36 AM
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Default Re: WasteGate Elbow Falling Off Manifold =( (project dc2)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by project dc2 &raquo;</TD></TR><TR><TD CLASS="quote">needs more filler . tehres penetration but no filler to strengthen the WG elbow. ive seen the actaul material crack but rarely a weld. unless at the collector.


i know whos manifold that is cuz i can identify the welds. but im sure he will fix it no problem. </TD></TR></TABLE>

It looks to me like its the opposite. There seems to be enough filler...just not enough penetration. If you look at the last pic you can see massive amounts of undercut. Get a compitant welder to fix it and you should be good to go
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Old Oct 2, 2005 | 09:57 AM
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Kinda OT, but why is your EGT probe in the w/g elbow?
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Old Oct 2, 2005 | 10:02 AM
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Default Re: (inspyral)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by inspyral &raquo;</TD></TR><TR><TD CLASS="quote">Kinda OT, but why is your EGT probe in the w/g elbow?</TD></TR></TABLE>

yeah wtf.
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Old Oct 2, 2005 | 10:50 AM
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Default Re: (Muckman)

haha, yeah man, i wouldnt want to take it off and put it back on... that **** SUCKS&gt;
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Old Oct 2, 2005 | 01:14 PM
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Default Re: (inspyral)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by inspyral &raquo;</TD></TR><TR><TD CLASS="quote">Kinda OT, but why is your EGT probe in the w/g elbow?</TD></TR></TABLE>

because i only need egt readings under boost. I dont need egt readings when im cruising and when im cruising im not where near boost levels that i need to worry about.

plus if you tap it on running 3, its prone to melting and getting in your turbo and messing stuff up.

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Old Oct 2, 2005 | 01:15 PM
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Default Re: (Muckman)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Muckman &raquo;</TD></TR><TR><TD CLASS="quote">

yeah wtf.</TD></TR></TABLE>

answered it above this post.
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Old Oct 2, 2005 | 02:38 PM
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Default Re: (integlspwr2k)

obviously.
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Old Oct 2, 2005 | 03:24 PM
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JB weld that ****** back together
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Old Oct 2, 2005 | 04:55 PM
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Default Re: WasteGate Elbow Falling Off Manifold =( (integlspwr2k)

Im not a professional welder, but those welds look horribly undercut. I would say that is the problem.
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Old Oct 2, 2005 | 05:06 PM
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Default Re: WasteGate Elbow Falling Off Manifold =( (93LSivic)

diffenetly not enough penitration, looks like you should have a few of the other welds in that area re welded too.
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Old Oct 2, 2005 | 06:05 PM
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Default Re: (integlspwr2k)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by integlspwr2k &raquo;</TD></TR><TR><TD CLASS="quote">

because i only need egt readings under boost. I dont need egt readings when im cruising and when im cruising im not where near boost levels that i need to worry about.

plus if you tap it on running 3, its prone to melting and getting in your turbo and messing stuff up.

</TD></TR></TABLE>

why do you only need egt's under boost, egt maters when in vac. too
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Old Oct 2, 2005 | 06:38 PM
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Default Re: (b18ccivics)

SS = SuperShitty...... should have beefed up the weldz...
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Old Oct 3, 2005 | 08:41 AM
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Like what was stated before. I have been seeing a lot of diy mani's with severe undercutting, and not nearly enough filler. That looks exactly what happened. Sorry bro.
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Old Oct 3, 2005 | 01:43 PM
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Default Re: (b18ccivics)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by b18ccivics &raquo;</TD></TR><TR><TD CLASS="quote">

why do you only need egt's under boost, egt maters when in vac. too</TD></TR></TABLE>

uhhhh... because egt vac isnt as important as under boost. and like i said i dont want to melt the egt probe and get it sucked in my turbo.
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Old Oct 3, 2005 | 01:44 PM
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Default Re: (PhantomX)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by PhantomX &raquo;</TD></TR><TR><TD CLASS="quote">SS = SuperShitty...... should have beefed up the weldz...</TD></TR></TABLE>

i dunno if you read it, but its NOT a SSauthchrome manifold..
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