getting rid of rust
wouldnt use anything else but sheet metal, depending on how severe it is. you'll still have to grind the welds and eventually use bondo to smooth it out, but its still not the same as just putting bondo over rust
If you're going to use plain old sheet metal you'll need to spray the back with zinc coating or something, otherwise it will rust really fast. I try to use old honda doors and roofs myself, the metal is much more rust resistant and easier to shape.
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