any one seen a write up on how to change the clutch on a 97 type-SH or base. i just need an idea or steps on what to do. and how hard and time consuming it will be. thanks

 

you have to drop your transmission.... its easy. just alot of work..

 

buy/download a service manual

 

thanks but i already looked and they only have it for the AUTO transmission. cant find and that explain how to do the manual tranny. thats y i asked if someone can tell me step by step or something.

 

well if you bought the helms manual it will

 

thanks alot i found it one but the links on the site aint working...and the other site that has it only has it for AUTO tranny. where can i just buy a HELMS manual that has the stuff for manual tranny?


Modified by 97BB6Type-SH at 8:15 PM 8/24/2006

 

Take negative off battery
remove starter


Remove battery and tray
remove intake
remove shift cable cotter pins
remove cables



remove cable bracket
unplug VSS and reverse light switch



remove slave cylinder and hardline bracket


loosen tranny mount


loosen rear torque bolt
loosen tranny pilot bolts (3 top tranny bolts)
loosen hub nuts on both sides
loosen wheel lugs

jack up the car as high as possible and place jackstands under the car securely
drain tranny oil
remove wheels
remove lower ball joint castle nut and cotter pin
remove passenger side tie rod
remove hub nut


use and ball joint separator here then
lift and spin hub out of the way while taking axle out
take a pry par and put it between the tranny and the end of the axle
- pop it out

driver side, same story cept the axles are a little different
when you get to removing the axle on the driver side, all you have to do is remove 3 bolts holding the intermediate shaft to the block. then pop it out

remove center crossbeam
remove engine/tranny torsion brace
remove bolts from rear mount that attach to the tranny, there is one or two on the block

remove all bolts holding tranny to block.

THIS IS WHERE A TRANNY JACK COMES INTO PLACE
put the jack under the tranny to give it support while you remove the tranny mount

there are two studs coming out of the tranny. I removed them in order to give me enough clearance to pull the tranny out enough to clear the main shaft of the clutch assembly

once the mount is removed, use the pry bar and break the tranny free of the block.
- shouldnt take much force at all
pull tranny away from block til the main shaft clears the clutch assembly
slowly lower the tranny while turning the tranny towards the back of the car in order to clear the shift fork of the crossmember

once you have the tranny down, pick up the tranny and remove the tranny jack.
set tranny on floor.


its nice to have an air gun here because trying to break the pressure plate and flywheel bolts free is kinda tough (the flywheel will spin). If you must, place a pipe with a crushed end on the flywheel teeth and the other end on the ground, held in place by whatever you can find....ghetto but it works.

anyway, get all the bolts off and remove flywheel and clutch. If you are only doing a clutch swap, still remove the flywheel to inspect it. You may need to take it to a machine shop it have it resurfaced.

now put everything back on in reverse order

Put "blue" locktite on the flywheel bolts and torque them to 76ft lbs in several steps in a crisscross pattern
IE: 30ft lbs, 55ft lbs, 76ft lbs


grab clutch assembly and use the alignment tool to hold the disk/puck to the flywheel. This will insure the main shaft goes in straight.


torque the pressure plate bolts to 19 ft lbs in several steps in a crisscross pattern.


remove shift fork, release bearing and spring
use break cleaner on spring and fork. Apply grease to fork and main shaft. Use sparingly on the shaft.
reinstall fork and spring
slide release bearing onto fork and push it down until you hear it click.

now put everything back together and remember to retorque the rear mount bolts.



i may be missing a few steps, but thats pretty much it. Just alot of tedious stuff.

 

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by 97BB6Type-SH &raquo;</TD></TR><TR><TD CLASS="quote">thanks alot i found it one but the links on the site aint working...and the other site that has it only has it for AUTO tranny. where can i just buy a HELMS manual that has the stuff for manual tranny?


Modified by 97BB6Type-SH at 8:15 PM 8/24/2006</TD></TR></TABLE>

http://www.helminc.com