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I <3 building race cars...

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Old 12-20-2005, 03:08 PM
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Default I <3 building race cars...

Okay, some of you remember pics I posted months ago for the 2005 FSAE race car we designed & built, and now we are working hard on building the 2006 car... here are some recent progress pics...

frame progress:



Intake manifold progress:

you like the hand-made bellmouths?



there obviously is other stuff being built, but I will wait till more stuff comes together before I post anymore pics...

OH, BTW, for those curious about speed.... the '05 car ran 0-60 in 3.95 sec., this years car is projected to be 22lbs lighter, and make more power & torque


Modified by juicedh22 at 8:26 PM 12/20/2005
Old 12-20-2005, 03:14 PM
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Default Re: I <3 building race cars... (juicedh22)

got pics of the previous FSAE race car you guys built?

this one looks badass so far
Old 12-20-2005, 03:22 PM
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Default Re: I <3 building race cars... (Mr.RHTuner)

Old 12-20-2005, 03:24 PM
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Default Re: I <3 building race cars... (Mr.RHTuner)

here are few pics of the '05 car.


Old 12-20-2005, 03:31 PM
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heck yeah, last year's rig was amazing. i saw it a few times down at the CSR cruise-ins. it looks like this year's won't disappoint either.
Old 12-20-2005, 03:41 PM
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Default Re: (camo hatch)

cool gig
Old 12-20-2005, 03:46 PM
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Default Re: I <3 building race cars... (juicedh22)

heh..looks kinda funny. but props for the mad tight skillz
Old 12-20-2005, 03:46 PM
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Default Re: I <3 building race cars... (juicedh22)

damn
Old 12-20-2005, 04:26 PM
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Default Re: I <3 building race cars... (Mr.RHTuner)

OH, BTW, for those curious about speed.... the '05 car ran 0-60 in 3.95 sec., this years car is projected to be 22lbs lighter, and make more power & torque
Old 12-20-2005, 04:28 PM
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Default Re: I <3 building race cars... (juicedh22)

Old 12-20-2005, 04:31 PM
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hey this is really cool,
i'd like to know more,
i've never seen a race car like that before,
do all the competitors look similar?

what kinda engine?
Old 12-20-2005, 04:33 PM
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Default Re: (whoDAT)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by whoDAT &raquo;</TD></TR><TR><TD CLASS="quote">cool gig </TD></TR></TABLE>
Old 12-20-2005, 04:33 PM
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Default Re: I <3 building race cars... (juicedh22)

i'm jealous.
Old 12-20-2005, 04:42 PM
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Default Re: (Tad)

here is the link to SAE's official page for the SAE Formula Series

http://students.sae.org/competitions/formulaseries/

most cars are "similar" due to highly restrictive rules, its very similar to formula 1 guidelines. As far as engine, rules limit size to 610cc w/ all air going through a 20mm restrictor (which results in the very small car size to keep the cars fast) Our team uses a Honda CBR F4i engine (599cc) that then has custom made high compression pistons (we use JE) (around 13:1) that are oversized, and increase the dislplacement to just under 610cc from there, our own intake and exhaust is designed to provide a long flat torque curve, we peak tq at about 8700 rpm. engine revs to 15000, though we usually set limiter to 13000, as we make 75% pk tq there.

there is a LOT more to the car than that, but it would take a long time to write about, short version, it would cost around $75k for joe shmo to have a company build this car for him, in direct parts, it costs us around $25k, not including labor, design time, donated parts, donated time, etc....
Old 12-20-2005, 04:51 PM
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Default Re: (juicedh22)

so is this ur job or just a hobby?
or I saw something about student competition on that link you provided.
It's a school thing?
Old 12-20-2005, 04:52 PM
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Default Re: I <3 building race cars... (juicedh22)

Wow, impressive .
Old 12-20-2005, 04:57 PM
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Default Re: (Tad)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Tad &raquo;</TD></TR><TR><TD CLASS="quote">so is this ur job or just a hobby?
or I saw something about student competition on that link you provided.
It's a school thing?</TD></TR></TABLE>

Its more like a class or college team deal. I am a MEM @ Drexel and our dept also has an FAE team. Last year our car pulled nearly 2 g's on the skidpad. Pretty impressive stuff i wish i was more involved earlier because now that im a senior its a lil too late to get involved...

Your car has cooler wheels than our SAE car too
Old 12-20-2005, 05:01 PM
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Default Re: (Tad)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Tad &raquo;</TD></TR><TR><TD CLASS="quote">so is this ur job or just a hobby?
or I saw something about student competition on that link you provided.
It's a school thing?</TD></TR></TABLE>

haha, actually, all of the above kind-of.

I am a graduate student @ the university of cincinnat, working in the Structural Dynamics Research Laboratory, Im doing my thesis on part of the dynamics to this race car, and is directly related to my career. I get paid to build the car (in a round about way), so in that sense, its my job. I love doing it, its the career field I am going into, so in that sense, its my hobby. And FSAE is a student competition, so it is DEFINATELY a school thing, however, aside from the main competition amoung all the other universities (in may in detroit, and cali) we also race this car in the A-Mod class (SCCA) year around, and actually since a lot of other schools has started doing this SCCA has opened up our own FSAE class.
Old 12-20-2005, 05:02 PM
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Default Re: (Chronicsinners)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Chronicsinners &raquo;</TD></TR><TR><TD CLASS="quote">

Its more like a class or college team deal. I am a MEM @ Drexel and our dept also has an FAE team. Last year our car pulled nearly 2 g's on the skidpad. Pretty impressive stuff i wish i was more involved earlier because now that im a senior its a lil too late to get involved...

Your car has cooler wheels than our SAE car too </TD></TR></TABLE>

Yea, I remember your car last year, it was nice. good luck this year, see you in Detroit
Old 12-20-2005, 05:03 PM
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**** man,

sounds like a dream come true to be honest.

see kids, math IS useful! hehe


Modified by Tad at 6:32 PM 12/20/2005
Old 12-20-2005, 05:08 PM
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nice
Old 12-20-2005, 05:48 PM
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cool
Old 12-20-2005, 05:57 PM
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nice
Old 12-20-2005, 06:06 PM
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that's dope man.
Old 12-20-2005, 06:43 PM
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Default Re: I <3 building race cars... (juicedh22)

Would love to drive one of those


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