turbo d16build help!
#1
turbo d16build help!
i know theres plenty how to's on this but i need some clarity from all of you experts out there
i have an ek hatch d16y7, stock engine
im looking to turbo it and everything and im new so i want the turbo to be 6-7 psi something low bust enough to boost my car
what parts do need to have a complete turbo set up and for it to get tuned.
can i piece together a turbo kit, im only willing to spend 2g's to get the parts and a tune or maybe a little bit more like $2500.
is it possible, do i need to upgrade the internal if im staying at around 200 hp
thank you in advanve, i just want to get my ek to go faster with $2500 or less
i have an ek hatch d16y7, stock engine
im looking to turbo it and everything and im new so i want the turbo to be 6-7 psi something low bust enough to boost my car
what parts do need to have a complete turbo set up and for it to get tuned.
can i piece together a turbo kit, im only willing to spend 2g's to get the parts and a tune or maybe a little bit more like $2500.
is it possible, do i need to upgrade the internal if im staying at around 200 hp
thank you in advanve, i just want to get my ek to go faster with $2500 or less
#2
Honda-Tech Member
iTrader: (1)
Join Date: Feb 2007
Location: Snohomish County, WA
Posts: 3,683
Likes: 0
Received 0 Likes
on
0 Posts
Re: turbo d16build help!
TURBO BASIC FAQ:
Firstly, an exhaust manifold comes from an NA motor, so you'll need a turbo manifold. They come in many forms, Ram horn, top mount, log manifold, etc... Log manifold is by far the cheapest and it spools really quickly -- plus it's quite reliable if build right the first time. Here's what else you'll need for your car:
Turbocharger: Pick which size and trim turbo is gonna work best for your application and goals. A regular T3 turbo is usually good for 250WHP, a t3/t4 up to 400WHP, and a t4 400+ WHP... I'd recommend a ball-bearing garrett turbo, a nicely sized t3/t4 turbo, not too large or too small TRIM/AR size.
Downpipe: Again must be custom for your turbo/manifold choice. A flex pipe and o2 bung are nice to have while creating a downpipe -- although not necessary.
Wastegate: Choose a wastegate size (also what psi spring you'd like to run) according to application such as amount of air flow and psi from turbo.. This is if you have a turbo that's externally wastegate powered..
Intercooler: Choose either a FMIC (Front Mount InterCooler) or Side Mount Intercooler. FMIC is the only way to go really for efficient cooling..
Blow off valve: This is actually an optional (but very recommended part). Doesnt really matter which one you choose. Pick a sound you like. Some people like to use ebay or cheap BOV's, but if it fails, you can hurt your turbo -- so don't really cheap out.
Fuel Management: One of the most important parts on your turbocharged car. I would highly suggest running a programmable chipped ecu or standalone device. I'd suggest Hondata or Crome..
Fuel Pump : You will probably need an upgraded fuel pump to support the added fuel consumption. Can be either internal or external -- I recommended the Walbro 2550LPH hi pressure fuel pump kit from injected-performance.com on H-T's marketplace for sponsors
Injectors : To support added air induction, more fuel is need... hence bigger injectors. Buy size according to application.
Map Sensor: Stock maps can only read up to ~10.63 psi, if you plan to go higher upgrade to a 2bar or 3bar map sensor.
Intercooler Piping: You can buy a ic piping kit, but usally will always take some modification to fit your exact application.. I believe ebay has some kits that have flanges made for the greddy BOV's for around $150 shipped
Couplers/t-bolts: You will need silicone couplers to bind the two intercooler pipes together as well as t-bolts -- I don't recommend screw clamps for anything other than for your intake pipes for your custom Short Ram
Oil drain/feed lines: Every turbo needs oil, so you must buy an oil feed and drain line kit. Stainless Steel lines are HIGHLY recommended. Rubber lines will get hot and can/will burst.
Vacuum Manifold: Not required but recommended to help organize vacuum lines and allow for good vacuum sources. I'd use Golden Eagle's Vacuum manifold.
Gauges: although not required, it's highly recommend so you can keep some status of motor operation. boost/oil pressure highly recommended
Spark plugs: Although not required, turbo temps can get high, so i recommend you step down two steps colder in your spark plugs. Also copper too.. You need NGK BKR7E.. For SOHC it's: ZFR7E-11 spark plugs..
I have a bunch of helpful links I submitted to the Honda Civic/Del Sol (1992-2000) forum FAQ:
http://www.beesandgoats.com/bo....html
http://www.hondacivicforum.com/m_400322/tm.htm
HOW TO INSTALL THE TURBO AND EVERYTHING -- THE BEST TUTORIAL ON THE WEB: https://honda-tech.com/zerothread?id=1263795
I highly suggest reading a few!
Firstly, an exhaust manifold comes from an NA motor, so you'll need a turbo manifold. They come in many forms, Ram horn, top mount, log manifold, etc... Log manifold is by far the cheapest and it spools really quickly -- plus it's quite reliable if build right the first time. Here's what else you'll need for your car:
Turbocharger: Pick which size and trim turbo is gonna work best for your application and goals. A regular T3 turbo is usually good for 250WHP, a t3/t4 up to 400WHP, and a t4 400+ WHP... I'd recommend a ball-bearing garrett turbo, a nicely sized t3/t4 turbo, not too large or too small TRIM/AR size.
Downpipe: Again must be custom for your turbo/manifold choice. A flex pipe and o2 bung are nice to have while creating a downpipe -- although not necessary.
Wastegate: Choose a wastegate size (also what psi spring you'd like to run) according to application such as amount of air flow and psi from turbo.. This is if you have a turbo that's externally wastegate powered..
Intercooler: Choose either a FMIC (Front Mount InterCooler) or Side Mount Intercooler. FMIC is the only way to go really for efficient cooling..
Blow off valve: This is actually an optional (but very recommended part). Doesnt really matter which one you choose. Pick a sound you like. Some people like to use ebay or cheap BOV's, but if it fails, you can hurt your turbo -- so don't really cheap out.
Fuel Management: One of the most important parts on your turbocharged car. I would highly suggest running a programmable chipped ecu or standalone device. I'd suggest Hondata or Crome..
Fuel Pump : You will probably need an upgraded fuel pump to support the added fuel consumption. Can be either internal or external -- I recommended the Walbro 2550LPH hi pressure fuel pump kit from injected-performance.com on H-T's marketplace for sponsors
Injectors : To support added air induction, more fuel is need... hence bigger injectors. Buy size according to application.
Map Sensor: Stock maps can only read up to ~10.63 psi, if you plan to go higher upgrade to a 2bar or 3bar map sensor.
Intercooler Piping: You can buy a ic piping kit, but usally will always take some modification to fit your exact application.. I believe ebay has some kits that have flanges made for the greddy BOV's for around $150 shipped
Couplers/t-bolts: You will need silicone couplers to bind the two intercooler pipes together as well as t-bolts -- I don't recommend screw clamps for anything other than for your intake pipes for your custom Short Ram
Oil drain/feed lines: Every turbo needs oil, so you must buy an oil feed and drain line kit. Stainless Steel lines are HIGHLY recommended. Rubber lines will get hot and can/will burst.
Vacuum Manifold: Not required but recommended to help organize vacuum lines and allow for good vacuum sources. I'd use Golden Eagle's Vacuum manifold.
Gauges: although not required, it's highly recommend so you can keep some status of motor operation. boost/oil pressure highly recommended
Spark plugs: Although not required, turbo temps can get high, so i recommend you step down two steps colder in your spark plugs. Also copper too.. You need NGK BKR7E.. For SOHC it's: ZFR7E-11 spark plugs..
I have a bunch of helpful links I submitted to the Honda Civic/Del Sol (1992-2000) forum FAQ:
http://www.beesandgoats.com/bo....html
http://www.hondacivicforum.com/m_400322/tm.htm
HOW TO INSTALL THE TURBO AND EVERYTHING -- THE BEST TUTORIAL ON THE WEB: https://honda-tech.com/zerothread?id=1263795
I highly suggest reading a few!
#3
Honda-Tech Member
iTrader: (1)
Join Date: Feb 2007
Location: Snohomish County, WA
Posts: 3,683
Likes: 0
Received 0 Likes
on
0 Posts
Re: turbo d16build help!
Just get ARP head studs and OEM headgasket is a must for the new turbo addition. You will have head lift from the stock bolts.
No motor internal work needed if motor is healthy. Do a leakdown and compression test.
No motor internal work needed if motor is healthy. Do a leakdown and compression test.
#4
Honda-Tech Member
Join Date: May 2010
Location: Central Virginia
Posts: 11
Likes: 0
Received 0 Likes
on
0 Posts
Re: turbo d16build help!
Check out my thread. I have a mostly complete Garrett turbo kit with a chipped ecu and Crome Gold (the $450 dealer version). I can ship and am paypal verified.
http://www.hondamarketplace.com/show....php?t=2942201
http://www.hondamarketplace.com/show....php?t=2942201
Thread
Thread Starter
Forum
Replies
Last Post
foxdie
Acura Integra
17
11-28-2012 11:19 PM