Notices

Ongoing Wastegate boost issues. Please see inside.

Thread Tools
 
Search this Thread
 
Old 07-29-2004, 04:51 AM
  #1  
Honda-Tech Member
Thread Starter
 
PM-Performance's Avatar
 
Join Date: Sep 2001
Location: Reading, PA, usa
Posts: 12,978
Likes: 0
Received 1 Like on 1 Post
Default Ongoing Wastegate boost issues. Please see inside.

Can anyone help me here with a solution?
My problem seems to be that more and more the boost is rising directly from the gate. it should have a .7bar spring in it and i saw about 16psi yesterday. It seems to get worse and worse. the weekend before i was logging 13-14.2 psi , and well before that i didnt see it going over maybe 11-12. i just dont get it. My tuner thinks that it might possibly be the Manifold design or the Wastegate being too small. Im at a total loss of words here. the EBC is plumbed into the system , but turned off. Im not sure that makes any bearing on it.

Its a Tial 40mm gate. on a Lovefab SST manifold. however he did make a 90 bend for the placement of the WG to make a little more room.

if anyoe could help me troubleshoot that would be great
Old 07-29-2004, 04:53 AM
  #2  
Honda-Tech Member
 
B18C1CYA's Avatar
 
Join Date: Apr 2003
Location: Ny,NY
Posts: 3,751
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (itr206)

what size wastegate does full-race use on there kit with the t3/t67 ?
Old 07-29-2004, 04:55 AM
  #3  
Member
 
FOrSfEd's Avatar
 
Join Date: May 2002
Location: TurBlowVille, SC, USA
Posts: 3,719
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (B18C1CYA)

They usually use a 40mm but I'm not sure now that the 40 is no longer in production. I think the new design 44mm will take it's place.
Old 07-29-2004, 04:57 AM
  #4  
Honda-Tech Member
Thread Starter
 
PM-Performance's Avatar
 
Join Date: Sep 2001
Location: Reading, PA, usa
Posts: 12,978
Likes: 0
Received 1 Like on 1 Post
Default Re: Ongoing Wastegate boost issues. Please see inside. (FOrSfEd)

yea im not sure.
Old 07-29-2004, 06:25 AM
  #5  
12 Years Strong
 
RobbieG35's Avatar
 
Join Date: Apr 2003
Location: South Carolina
Posts: 6,079
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (itr206)

Im 99% sure the 40 has been discontinued, I think it is the 38 44 and 46 now
Old 07-29-2004, 06:52 AM
  #6  
DaX
Honda-Tech Member
iTrader: (1)
 
DaX's Avatar
 
Join Date: Jul 2003
Posts: 7,114
Received 662 Likes on 524 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (HybridHatch88)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by HybridHatch88 &raquo;</TD></TR><TR><TD CLASS="quote">Im 99% sure the 40 has been discontinued, I think it is the 38 44 and 46 now</TD></TR></TABLE>

Yep...no more 40's for the homies y0.
Old 07-29-2004, 07:14 AM
  #7  
Honda-Tech Member
Thread Starter
 
PM-Performance's Avatar
 
Join Date: Sep 2001
Location: Reading, PA, usa
Posts: 12,978
Likes: 0
Received 1 Like on 1 Post
Default Re: Ongoing Wastegate boost issues. Please see inside. (DaX)

thats great, i am aware of that , but that doesnt help my issue.
Old 07-29-2004, 07:16 AM
  #8  
Honda-Tech Member
 
B18C1CYA's Avatar
 
Join Date: Apr 2003
Location: Ny,NY
Posts: 3,751
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (itr206)

maybe get that new 44mm tial v-band one or the 46mm one, not shure i would say if you could remove the elbow try it with out it but you have a full lenght radiator right?
Old 07-29-2004, 07:18 AM
  #9  
Honda-Tech Member
Thread Starter
 
PM-Performance's Avatar
 
Join Date: Sep 2001
Location: Reading, PA, usa
Posts: 12,978
Likes: 0
Received 1 Like on 1 Post
Default Re: Ongoing Wastegate boost issues. Please see inside. (B18C1CYA)

na i have the civic core.
Old 07-29-2004, 07:22 AM
  #10  
Honda-Tech Member
 
B18C1CYA's Avatar
 
Join Date: Apr 2003
Location: Ny,NY
Posts: 3,751
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (itr206)

well then give it a try see what happens
Old 07-29-2004, 07:23 AM
  #11  
Honda-Tech Member
 
B18C1CYA's Avatar
 
Join Date: Apr 2003
Location: Ny,NY
Posts: 3,751
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (B18C1CYA)

nice numbers btw
Old 07-29-2004, 07:39 AM
  #12  
Honda-Tech Member
 
jmal1919's Avatar
 
Join Date: Jun 2003
Location: USA
Posts: 631
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (itr206)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by itr206 &raquo;</TD></TR><TR><TD CLASS="quote">Can anyone help me here with a solution?
My problem seems to be that more and more the boost is rising directly from the gate. it should have a .7bar spring in it and i saw about 16psi yesterday. It seems to get worse and worse. the weekend before i was logging 13-14.2 psi , and well before that i didnt see it going over maybe 11-12. i just dont get it. My tuner thinks that it might possibly be the Manifold design or the Wastegate being too small. Im at a total loss of words here. the EBC is plumbed into the system , but turned off. Im not sure that makes any bearing on it.

Its a Tial 40mm gate. on a Lovefab SST manifold. however he did make a 90 bend for the placement of the WG to make a little more room.

if anyoe could help me troubleshoot that would be great</TD></TR></TABLE>


Here's my crack at it from some recent reading. The 90 degree bend for the WG is probably not allowing enough flow of exhaust gas to & through the wastegate, thus causing boost creep. I would try and create a bend, if necessary, which would not force the exhaust gas to take a less than ideal path.
Old 07-29-2004, 08:34 AM
  #13  
Honda-Tech Member
Thread Starter
 
PM-Performance's Avatar
 
Join Date: Sep 2001
Location: Reading, PA, usa
Posts: 12,978
Likes: 0
Received 1 Like on 1 Post
Default Re: Ongoing Wastegate boost issues. Please see inside. (jmal1919)

im prob gonna cut the bend off then one of these days and just run it straight out. i didnt think it would be a prob since its been done on many log set ups. but who knows.
Old 07-29-2004, 10:14 AM
  #14  
 
xenocron's Avatar
 
Join Date: Aug 2002
Location: Hillburn, NY, USA
Posts: 5,724
Likes: 0
Received 1 Like on 1 Post
Default Re: Ongoing Wastegate boost issues. Please see inside. (jmal1919)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by jmal1919 &raquo;</TD></TR><TR><TD CLASS="quote">
Here's my crack at it from some recent reading. The 90 degree bend for the WG is probably not allowing enough flow of exhaust gas to & through the wastegate, thus causing boost creep. I would try and create a bend, if necessary, which would not force the exhaust gas to take a less than ideal path. </TD></TR></TABLE>

This is the exact opposite response I get from having a 90 off my Inline Pro to my Tial 38mm.

I've read many places that state that the 90 bend causes exhaust gases to speed up and cause less boost than should be there.

My $.02
Old 07-29-2004, 10:55 AM
  #15  
Honda-Tech Member
 
jmal1919's Avatar
 
Join Date: Jun 2003
Location: USA
Posts: 631
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (itr206)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by itr206 &raquo;</TD></TR><TR><TD CLASS="quote">im prob gonna cut the bend off then one of these days and just run it straight out. i didnt think it would be a prob since its been done on many log set ups. but who knows. </TD></TR></TABLE>

it seems every setup is different, and the flow characteristics are probably different between the log and tublar manifolds.

I guess you can tell that I've been reading a good book
Old 08-03-2004, 12:57 PM
  #16  
Honda-Tech Member
 
EVIL_AWD's Avatar
 
Join Date: Mar 2003
Location: TX
Posts: 639
Likes: 0
Received 0 Likes on 0 Posts
Default Re: Ongoing Wastegate boost issues. Please see inside. (jmal1919)

I have a LoveFab equal-length tubular manifold, with the wastegate elbow off at a 90 to clear my full-length radiator and I'm also using a Tial 40mm wastegate with no boost control problems. However, I am using a 1 bar spring and a AMS manual boost controller to control 19psi right on the money. That makes me believe it is not the manifold design or the wastegate being off at a 90.
Old 08-03-2004, 01:47 PM
  #17  
Member
 
-Trinitron-'s Avatar
 
Join Date: Oct 2002
Location: Charleston, SC
Posts: 1,223
Likes: 0
Received 0 Likes on 0 Posts
Default

What about turning the boost controller on and setting it to the minimum boost...
Old 08-03-2004, 03:33 PM
  #18  
Honda-Tech Member
Thread Starter
 
PM-Performance's Avatar
 
Join Date: Sep 2001
Location: Reading, PA, usa
Posts: 12,978
Likes: 0
Received 1 Like on 1 Post
Default Re: (-TRINiTRON-)

with everything set to 0 i dont see how it would fix it. do you think the spring is just too small ? if the spring is too small i could see it opening early though not that late.
Old 08-03-2004, 03:56 PM
  #19  
Honda-Tech Member
 
flip1199's Avatar
 
Join Date: Mar 2002
Location: sacramento, ca, usa
Posts: 3,818
Likes: 0
Received 0 Likes on 0 Posts
Default Re: (itr206)

try setting the boost controller to the lowest setting and see what happens. it's gonna be a trial and error thing..
Old 08-03-2004, 04:00 PM
  #20  
Honda-Tech Member
 
R@mon's Avatar
 
Join Date: Sep 2002
Location: Miami, Florida Yo
Posts: 1,066
Likes: 0
Received 0 Likes on 0 Posts
Default Re: (flip1199)

i dont think it has to do with wastegate placement, simply because it held lower boost before and has slowly gotten worse. i would check all boost/vac lines for any tears or holes , maybe the one of the lines is bleeding boost and coasing the higher boost numbers
Old 08-03-2004, 04:01 PM
  #21  
Honda-Tech Member
 
Jared's Avatar
 
Join Date: May 2001
Location: Tallahassee, FL, US
Posts: 7,190
Likes: 0
Received 0 Likes on 0 Posts
Default Re: (flip1199)

i had the same problem when using an elbow to the wastegate using a 38mm gate and an sc61. wouldnt hold low boost past 7500 for ****, got rid of the elbow and problem solved.
Old 08-03-2004, 05:20 PM
  #22  
Honda-Tech Member
Thread Starter
 
PM-Performance's Avatar
 
Join Date: Sep 2001
Location: Reading, PA, usa
Posts: 12,978
Likes: 0
Received 1 Like on 1 Post
Default Re: (Jared)

but see thats not the same prob, mine is makig more boost
Old 08-03-2004, 05:23 PM
  #23  
Honda-Tech Member
 
Jared's Avatar
 
Join Date: May 2001
Location: Tallahassee, FL, US
Posts: 7,190
Likes: 0
Received 0 Likes on 0 Posts
Default Re: (itr206)

but it is the same problem on low boost, after 7500, wouldnt hold, crept up to 20psi, despite anything that i did. removed the wastegate elbow, not it holds 14 all day.
Old 08-04-2004, 03:27 AM
  #24  
Honda-Tech Member
 
Siriuswerks's Avatar
 
Join Date: Jul 2003
Location: Las vegas, nv
Posts: 526
Likes: 0
Received 0 Likes on 0 Posts
Default

Im Having the same Damn Problem. I was running an Air- water system it boosted 10psi no Problem. I bought the ss auto chrome manifold and a fmic. Now Get this THe first few days it's running working fine 10psi. Now the more i boost the worst it gets. I ran a srt4 and i saw 20 psi on a stock motor. Im glad it didn't blow up. SO im thinking wtf we put in a greddy profec b still the same thing. Change the wastegate out with another 35mm deltagate, nothing else happens. SO now we run the vacuum for the waste gate straight to the Turbo and Same ****. but Instead of 20 psi it's at 14psi. Remember all i have is a silver 7-9 psi spring. And have swapped out 2 wastegates which are theoretically in good working order.

Mods:
h22a, Ss autochrome manifold, greddy profec b spec 1, beats the hell out of me now im going to buy a tial 38mm wastegate hopefully that will solve the problem
Old 08-06-2004, 01:46 AM
  #25  
Honda-Tech Member
 
Siriuswerks's Avatar
 
Join Date: Jul 2003
Location: Las vegas, nv
Posts: 526
Likes: 0
Received 0 Likes on 0 Posts
Default Re: (SiRiUsWeRkS)

anyone


Quick Reply: Ongoing Wastegate boost issues. Please see inside.



All times are GMT -8. The time now is 09:03 AM.