Forged pistons Vs. Cast pistons
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Re: Forged pistons Vs. Cast pistons
The point where high silicon content becomes a factor is when you approach the hypereutectic range, meaning it is overloaded (for lack of a better term) with silicon. These pistons are used in some oem engines for precisely the reasons mentioned above- they will expand less, meaning closer p2w clearance, they are extremely light, and -now im pretty sure but i might be wrong- the modulus of elasticity is not affected by the high silicon content. the downside, however, is with hypereutectic pistons any sign of detonation causes a catostrophic engine failure, b/c the pistons basically shatter. like glass. (high temp+Si+O2=glass)
Can you think of any particular piston off the top of your head that has a great medium for common all motor setups. Something that has enough silicon to run tighter P2W clearances, which I feel is best for an NA app, but won't shatter at the hint of detonation? Good info guys.
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Re: Forged pistons Vs. Cast pistons
How about the OEM piston out of the f20c? Forged, running 11:1 (or 11.7 in JDM trim) compression and obviously must be built to be reliable and not extremely noisy. Don't know the metallurgic makeup of them though.
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Re: Forged pistons Vs. Cast pistons
well the first thing you gotta ask yourself when it comes to piston choice is daily driver, weekend warrior, or full race? if its your daily, cast pistons and dont build it too hot. if its full race, forged, spend as much money as possible, and expect 40-50 hrs of track use. if its a weekend warrior, experiment. why not, right?
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Re: Forged pistons Vs. Cast pistons
Pirate, the OEM F20c (Mahle supplied) pistons are very similar (most likely identical) to the metallurgy of the Mahle H22 pistons, 4032 alloy. I think most of the aftermarket forged pistons are 2618. They are very different.
You'll find this thread pretty illuminating regarding the coefficient of thermal expansion of the two.
https://honda-tech.com/forums/all-motor-naturally-aspirated-44/my-k20-rebuild-2427270/
EDIT: looks like you read and posted in it.
You'll find this thread pretty illuminating regarding the coefficient of thermal expansion of the two.
https://honda-tech.com/forums/all-motor-naturally-aspirated-44/my-k20-rebuild-2427270/
EDIT: looks like you read and posted in it.
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Re: Forged pistons Vs. Cast pistons
Has anyone noticed in various service manuals Honda specs a very tight PtoW clearance but then specs a bore taper allowance of .002"? What's the point of specifying a .0011" clearance when at some point in the pistons' travel it opens up double that of the nominal clearance? That messes with your ring seal and end gaps too. Seems inconsistent.
-P
-P
Maybe Honda's engineers subscribe to the theory that you can't really get the cylinders perfect with the block being honed at room temperature.
Have you ever heard of hot honing? Basically the theory is that you pump hot honing oil through the (sealed off) water jackets during honing to simulate the engine running at operating temperature.
It would be interesting to see how much the bores move around in our aluminum honda blocks... probably a lot.
#35
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Re: Forged pistons Vs. Cast pistons
haha, yeah I remember now.
Chunky's "rebuild" didn't last as long as he had hoped it appears. 4032 2024 6061 7075 makes no difference.
Had nothing to do with the pistons though. .00225" is still not terribly tight PtoW clearance in comparison to Factory specs. .0002" is very tight IMHO.
Has anyone noticed in various service manuals Honda specs a very tight PtoW clearance but then specs a bore taper allowance of .002"? What's the point of specifying a .0011" clearance when at some point in the pistons' travel it opens up double that of the nominal clearance? That messes with your ring seal and end gaps too. Seems inconsistent.
-P
Chunky's "rebuild" didn't last as long as he had hoped it appears. 4032 2024 6061 7075 makes no difference.
Had nothing to do with the pistons though. .00225" is still not terribly tight PtoW clearance in comparison to Factory specs. .0002" is very tight IMHO.
Has anyone noticed in various service manuals Honda specs a very tight PtoW clearance but then specs a bore taper allowance of .002"? What's the point of specifying a .0011" clearance when at some point in the pistons' travel it opens up double that of the nominal clearance? That messes with your ring seal and end gaps too. Seems inconsistent.
-P
#36
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Re: Forged pistons Vs. Cast pistons
Yeah, thats just about 5000 feet per second mean piston speed which is about max (for reliability) on good rods and good bolts (properly tightened). So I guess 40k miles would seem pretty good.
#37
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Re: Forged pistons Vs. Cast pistons
Man I guess I know someone that should feel fortunate with a 90,000 mile 12.5:1 motor with Eagles in it turning 9500 and spraying a decent shot on it? HA HA!
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Re: Forged pistons Vs. Cast pistons
so generaly what is the tightest you would go on forged pistons for ptw because of thermal expansion
Last edited by 95skunkedgsr; 02-09-2010 at 07:41 PM. Reason: spelling owns me
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Re: Forged pistons Vs. Cast pistons
Depends on piston silicon content, bore size and whether or not you're running forced induction or not. For example, Endyn reccomends .0022”-.0023” P/W clearance for an all motor 81mm engine with their pistons. An 84mm CRV with their pistons is reccomended to run .0027”-.0028” p/w clearance.
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Re: Forged pistons Vs. Cast pistons
Depends on piston silicon content, bore size and whether or not you're running forced induction or not. For example, Endyn reccomends .0022”-.0023” P/W clearance for an all motor 81mm engine with their pistons. An 84mm CRV with their pistons is reccomended to run .0027”-.0028” p/w clearance.
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Re: Forged pistons Vs. Cast pistons
when i typed it and looked at it i thought to my self that there was no way it could be spelled right , if say someone was using wisco 11.5.1 pistons and looking for reliabilty , i belive wisco's are low silicone
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Re: Forged pistons Vs. Cast pistons
Depends on piston silicon content, bore size and whether or not you're running forced induction or not. For example, Endyn reccomends .0022”-.0023” P/W clearance for an all motor 81mm engine with their pistons. An 84mm CRV with their pistons is reccomended to run .0027”-.0028” p/w clearance.
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Re: Forged pistons Vs. Cast pistons
Anyone have any opinions or experience in all motor apps with the super tech forged pistons:
http://www.jhpusa.com/store/pc/viewP...idcategory=334
The description listed here states that they are of a high silicone content made out of 4032 for low thermal expansion. At JHPusa, they offer quite a large range of bore sizes and compression sizes, which is great for customization.
Taken from the supertech website faq:
"Q: What is the piston to Cylinder wall clearance?
A: All our pistons come with a specification sheet, please read that sheet carefully. Piston diameter must be measured at the gauge point indicated on the sheet. Required clearence depends on the diameter, alloy, type or forging (full Skirt or Slipper design) application, operation conditions."
If anyone has used these pistons I'd be interested in hearing what size piston they purchased and what the P2W clearance spec sheet said.
http://www.jhpusa.com/store/pc/viewP...idcategory=334
The description listed here states that they are of a high silicone content made out of 4032 for low thermal expansion. At JHPusa, they offer quite a large range of bore sizes and compression sizes, which is great for customization.
Taken from the supertech website faq:
"Q: What is the piston to Cylinder wall clearance?
A: All our pistons come with a specification sheet, please read that sheet carefully. Piston diameter must be measured at the gauge point indicated on the sheet. Required clearence depends on the diameter, alloy, type or forging (full Skirt or Slipper design) application, operation conditions."
If anyone has used these pistons I'd be interested in hearing what size piston they purchased and what the P2W clearance spec sheet said.
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Re: Forged pistons Vs. Cast pistons
Found this, some pretty good info, nothing too different then what's been discussed already but good info nonetheless. I'm going to add it to the first post.
http://www.team-integra.net/sections...?ArticleID=183
http://www.team-integra.net/sections...?ArticleID=183
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