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Alternator load problem?

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Old 05-21-2019, 06:02 PM
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Default Alternator load problem?

Hi guys,
I have a 1995 Integra LS that eats alternators and destroys batteries. At one point many years ago I replaced the stock alternator with a Pepboys made in Mexico alternator. The first pepboys alternator lasted a few years and then died, and took a battery with it. The pepboys alternator has a lifetime warranty so I got another. 2 years ago alternator died again and killed another battery. At that time I tested and replaced the ELD circuit - it tested bad. The 3rd alternator died 5/21.

I replaced it with a Honda alternator from a donor integra.

At idle I see 14.44 volts at the battery terminals, and 14.66 volts at the alternator output terminal to alternator casing. Is a .2 volt difference between alternator output to battery voltage normal? Nothing on the net about this.

Edit: At idle after warming up I see 14.3v at the battery terminals

Battery was 13v this morning. Charged up to 13.4 after a drive to work. All seems well

Last edited by EJ8_Man; 05-22-2019 at 12:23 PM.
Old 05-23-2019, 09:45 AM
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Default Re: Alternator load problem?

Update: Pepboys alternator was bench tested as good, but output was 15v (not sure how an alternator that boils batteries translates into a passed test) anyway Pepboys gave me a 4th re-manufactured alternator. Hopefully I never need it.
Old 05-25-2019, 10:18 PM
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Default Re: Alternator load problem?

15 seems high, check all your grounds and clean them\make sure they are all there
Old 05-25-2019, 10:21 PM
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Default Re: Alternator load problem?

Originally Posted by egsleepercivic
15 seems high, check all your grounds and clean them\make sure they are all there
15 was the old alternator. New alternator is 14.2-14.4. My question is should the output voltage to alternator case on the alternator match battery terminal voltage? It doesn't. I'm 0.2 volts higher at the alternator
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