93 Del Sol Si mushy brakes and excessive travel
#26
Honda-Tech Member
Thread Starter
Re: 93 Del Sol Si mushy brakes and excessive travel
Thanks Tyler i will look up some stuff online and see if i cant rig something up. From your posts i am also becoming a firm believer in there simply being stubborn air in the system. Did the pedal firm up after hitting some bumps or anything?
Welcome to the club my friend, this makes three of us with the EXACT same problem. Ide start with the things stated above.
New Brake fluid and do a thorough bleed- I suggest Valvoline synthetic Dot3-4 its cheap but quality, if you drive stick do the clutch while your at it. Just make sure not to introduce any new air into the system.
Clean and re-grease all calipers slide pins (Not sure about how the drum brakes work) Most importantly use "Sil Glyde" lubricant almost anything else will destroy your calipers dust boots...
Make sure the person you bought the car from installed the calipers on the right side of the car... sounds dumb but it happens (there is either a L or R on the caliper to distinguish what side it belongs to)
Check all your brake hoses for bulging, or wear... i dont believe your S model has SS (Stainless Steal) brake lines so that could be a weak point in your system.
Run trouble shooting on your brake booster to make sure it functions correctly, If you dont know how a "Haynes Manual" will be a worthy investment if you plan on spending any time with the car.
Finally make sure your MC (brake master cylinder) is torqued to spec
--------
Everything above shouldn't cost you more than 20$
If after all that you still have the same problem, we are one the same page and maybe we can work through this together...
I on the other hand am cleaning and re-greasing my rear slide pins tomorrow. (because i had to re-do the fronts today due to not doing it right the first time) If that offers no improvement. I am going with the new MC as Ron J suggested, but instead of buying another 13/16MC (Stock) I will be purchasing a larger 7/8MC because it will reduce my pedal travel and bolt onto the stock brake booster and lines with no modification.
Just bought a 93 D15 today with drum on the back. The guy said he just replaced the front brakes. When driving, pedal will be soft and at a light, will gradually work its way to the floor. If I drive it a distance, it seems to be much better, as it builds up pressure.
Thoughts?
Thoughts?
New Brake fluid and do a thorough bleed- I suggest Valvoline synthetic Dot3-4 its cheap but quality, if you drive stick do the clutch while your at it. Just make sure not to introduce any new air into the system.
Clean and re-grease all calipers slide pins (Not sure about how the drum brakes work) Most importantly use "Sil Glyde" lubricant almost anything else will destroy your calipers dust boots...
Make sure the person you bought the car from installed the calipers on the right side of the car... sounds dumb but it happens (there is either a L or R on the caliper to distinguish what side it belongs to)
Check all your brake hoses for bulging, or wear... i dont believe your S model has SS (Stainless Steal) brake lines so that could be a weak point in your system.
Run trouble shooting on your brake booster to make sure it functions correctly, If you dont know how a "Haynes Manual" will be a worthy investment if you plan on spending any time with the car.
Finally make sure your MC (brake master cylinder) is torqued to spec
--------
Everything above shouldn't cost you more than 20$
If after all that you still have the same problem, we are one the same page and maybe we can work through this together...
I on the other hand am cleaning and re-greasing my rear slide pins tomorrow. (because i had to re-do the fronts today due to not doing it right the first time) If that offers no improvement. I am going with the new MC as Ron J suggested, but instead of buying another 13/16MC (Stock) I will be purchasing a larger 7/8MC because it will reduce my pedal travel and bolt onto the stock brake booster and lines with no modification.
Last edited by Nave43; 10-12-2014 at 06:56 PM.
#28
Re: 93 Del Sol Si mushy brakes and excessive travel
I also have the same issue, when I purchased the car driving on the highways never noticed the brake issue, but when I drove on some hills during the weekend and had to brake, it would sink slowly but surely unless I let go of the brakes and it stops at the top then repeats the process.
Do any of you guys use your Emergency Brake as a temporary solution as you solve this? Is it recommended not to? Thanks guys.
Do any of you guys use your Emergency Brake as a temporary solution as you solve this? Is it recommended not to? Thanks guys.
#29
Re: 93 Del Sol Si mushy brakes and excessive travel
I also have the same issue, when I purchased the car driving on the highways never noticed the brake issue, but when I drove on some hills during the weekend and had to brake, it would sink slowly but surely unless I let go of the brakes and it stops at the top then repeats the process.
Do any of you guys use your Emergency Brake as a temporary solution as you solve this? Is it recommended not to? Thanks guys.
Do any of you guys use your Emergency Brake as a temporary solution as you solve this? Is it recommended not to? Thanks guys.
#30
Re: 93 Del Sol Si mushy brakes and excessive travel
Mines does some sort of gargling sound (?), so I should look more into that.
#31
#32
Re: 93 Del Sol Si mushy brakes and excessive travel
Well, idling as in turned off completely as the sound is subtle. We checked and traced the noise to where the MC/Booster is where it seems like there's air in the brakes or something.
As I said, the brake problem is barely noticeable as it's only on hills and on Standby. ((So far I've never had to floor the brakes for it to function.)) So I'm not completely aware of the issue until today.
As I said, the brake problem is barely noticeable as it's only on hills and on Standby. ((So far I've never had to floor the brakes for it to function.)) So I'm not completely aware of the issue until today.
#33
Re: 93 Del Sol Si mushy brakes and excessive travel
Well, idling as in turned off completely as the sound is subtle. We checked and traced the noise to where the MC/Booster is where it seems like there's air in the brakes or something.
As I said, the brake problem is barely noticeable as it's only on hills and on Standby. ((So far I've never had to floor the brakes for it to function.)) So I'm not completely aware of the issue until today.
As I said, the brake problem is barely noticeable as it's only on hills and on Standby. ((So far I've never had to floor the brakes for it to function.)) So I'm not completely aware of the issue until today.
#34
Re: 93 Del Sol Si mushy brakes and excessive travel
I'll try to get a better description when I check out the car tomorrow. Sorry for the threadjacking. Hope the problem gets fixed for OP/Others.
#35
Honda-Tech Member
Thread Starter
Re: 93 Del Sol Si mushy brakes and excessive travel
Stay tuned on this thread OP im trying to get the flow together for a new Master Cylinder. If it doesn't help me then its not the problem... Many other have replaced the MC and still have the problem so i am suspect about that being the solution... I personally suspect the mushy pedal part has something to do with the prop valve.
Also i never updated but i re-greased the rear pins. Didn't help in the slightest...
-----
Tyler Dirden gave me an idea though
Take the cap from a MC and cut a hole in it. Put a bike pump in that hole and silicone it around it. Then fill up the MC and screw on the cap. This could in theory force brake fluid through the system from the MC side and force out any air that could be stuck in the squiggle of brake lines on the fire wall. Or the prop valve. You would have to open the bleeder valves like usual but it would squirt out at pressure. Haven't got the materials together to try it. Just an idea that i thought i would share.
While doing this you could lift up the brake calipers like you do when you change your brakes to get the bleed valves straight up as possible. Then put a piece of wood in between the piston and outside of the caliper so they wont extend either. Letting any air that could be stuck in the calipers out as-well. Hopefully you understood my description.
/\ This wouldn't help with it falling at stops. Though it may benefit if you have a mushy pedal between were it drops to at a stop, and the floor like me.
#36
Re: 93 Del Sol Si mushy brakes and excessive travel
I'm less amazed than you. It's a car forum. Brake problems are not uncommon. And as I've said, I don't think your brake problem is anything out of the ordinary. Let's see what happens when the MC is replaced.
Last edited by Former User; 10-30-2014 at 04:00 AM.
#37
Honda-Tech Member
Thread Starter
Re: 93 Del Sol Si mushy brakes and excessive travel
Long time with no updates, but i finally replaced my old worn out 13/16 MC with a new 7/8 MC. After a good bleed while i still have excessive travel and a very squishy pedal. The sinking sensation in the pedal has been corrected.
This leads me to believe that the old MC was indeed faulty but wasn't the sole contributor. Next step at this point is to check my pedal free-play and make sure its within spec. Depending on how that goes maybe take the MC back off and do a push-rod adjustment. Then bleed and bleed and bleed....
This leads me to believe that the old MC was indeed faulty but wasn't the sole contributor. Next step at this point is to check my pedal free-play and make sure its within spec. Depending on how that goes maybe take the MC back off and do a push-rod adjustment. Then bleed and bleed and bleed....
#39
Sol to Sol
Re: 93 Del Sol Si mushy brakes and excessive travel
I had a problem of the pedal going slowly to the floor, I changed the check valve in the pic above, and that fixed that problem.
Like $20 at the dealer, parts stores don't carry our type.
Like $20 at the dealer, parts stores don't carry our type.
#40
Honda-Tech Member
Thread Starter
Re: 93 Del Sol Si mushy brakes and excessive travel
Sorry i didn't mention it before but i did thoroughly bench bleed the MC with return lines prior to install.
I am guessing your referring to the brake booster check valve? Last i checked mine was functioning correctly but its been awhile and never hurts to double check.
I am guessing your referring to the brake booster check valve? Last i checked mine was functioning correctly but its been awhile and never hurts to double check.
#41
Honda-Tech Member
Thread Starter
Re: 93 Del Sol Si mushy brakes and excessive travel
Another update i plan to keep going until its solved.
I tried engaging the E-brake and seeing if that changed pedal travel. It did not, meaning my problem is not free-play in the rear pads.
I bled the system 3 more times with the 2 person method. I DID get some air the first time around, the two consecutive bleeds after that didn't seem to help.
The pedal is slightly firmer now but can still easily be squished to the floor.
The strange part is that at highway speed the pedal feels very far up, braking begins about an inch down (Normal). Sometimes it will remain that way while stopped, other times not, the friction point will fall to the usual 2-3 inches down. Braking and mashing the brakes at speed (40 MPH) causes serious fade and after one good stop the brake will be back to there usual 2-3 inches from the floor. Driveling at speed again it will recover but it takes awhile.
I tried engaging the E-brake and seeing if that changed pedal travel. It did not, meaning my problem is not free-play in the rear pads.
I bled the system 3 more times with the 2 person method. I DID get some air the first time around, the two consecutive bleeds after that didn't seem to help.
The pedal is slightly firmer now but can still easily be squished to the floor.
The strange part is that at highway speed the pedal feels very far up, braking begins about an inch down (Normal). Sometimes it will remain that way while stopped, other times not, the friction point will fall to the usual 2-3 inches down. Braking and mashing the brakes at speed (40 MPH) causes serious fade and after one good stop the brake will be back to there usual 2-3 inches from the floor. Driveling at speed again it will recover but it takes awhile.
#42
Re: 93 Del Sol Si mushy brakes and excessive travel
OP - you mentioned that when initially flushing your brake fluid, it came out dark and grimey. (old fluid from the sound) I wonder if this old fluid was aiding your old o-rings/ seals in your MC. When you flushed with fresh fluid, this might have clear the grime within your brake lines adding the the 'mushy' brake feel.
I would highly suggest you replace your MC. Sounds like an old MC that was forcing dirty bad fluid for too long.
I would highly suggest you replace your MC. Sounds like an old MC that was forcing dirty bad fluid for too long.
#43
Re: 93 Del Sol Si mushy brakes and excessive travel
Again, just standard operating procedure. You'll lose less time by not overcomplicating every issue you have.
#44
Honda-Tech Member
Thread Starter
Re: 93 Del Sol Si mushy brakes and excessive travel
OP - you mentioned that when initially flushing your brake fluid, it came out dark and grimey. (old fluid from the sound) I wonder if this old fluid was aiding your old o-rings/ seals in your MC. When you flushed with fresh fluid, this might have clear the grime within your brake lines adding the the 'mushy' brake feel.
I would highly suggest you replace your MC. Sounds like an old MC that was forcing dirty bad fluid for too long.
I would highly suggest you replace your MC. Sounds like an old MC that was forcing dirty bad fluid for too long.
Push rod free-play seems to be within spec, only thought this might be a problem because of the larger MC. Thusly my updates are for anyone who comes back to this thread. Its a very common problem and lists of items i trouble-shoot doesn't seem entirely unethical...
#45
Re: 93 Del Sol Si mushy brakes and excessive travel
Are the break hoses original 93 vintage? If so they may be giving a bit.
What sequence are you bleeding the brakes in?
When I bought my Del Sol a couple years ago it had what certainly appeared to be all OEM brakes except of course the pads. They worked pretty good, but realizing they had 20 year old rubber parts, I swapped out all four calipers, all four brake hoses and the MC.
What sequence are you bleeding the brakes in?
When I bought my Del Sol a couple years ago it had what certainly appeared to be all OEM brakes except of course the pads. They worked pretty good, but realizing they had 20 year old rubber parts, I swapped out all four calipers, all four brake hoses and the MC.
#46
Re: 93 Del Sol Si mushy brakes and excessive travel
What I am and have been trying to say in this thread is that your approach is bassackwards in terms of efficiency. A common problem is just a common problem until proven to be something else. For reasons unclear to me, you decided very early on in this thread that your car problem was something out of the ordinary and, as a consequence, abandoned all the obvious possibilities. I'm taking time to point this out because if you stay on this track, diagnosing and solving car problems will always be a long and arduous task unnecessarily. However, if that's your chosen path and you're sticking to it, then so be it.
#47
Honda-Tech Member
Thread Starter
Re: 93 Del Sol Si mushy brakes and excessive travel
Where did I accuse you of being unethical?
What I am and have been trying to say in this thread is that your approach is bassackwards in terms of efficiency. A common problem is just a common problem until proven to be something else. For reasons unclear to me, you decided very early on in this thread that your car problem was something out of the ordinary and, as a consequence, abandoned all the obvious possibilities. I'm taking time to point this out because if you stay on this track, diagnosing and solving car problems will always be a long and arduous task unnecessarily. However, if that's your chosen path and you're sticking to it, then so be it.
What I am and have been trying to say in this thread is that your approach is bassackwards in terms of efficiency. A common problem is just a common problem until proven to be something else. For reasons unclear to me, you decided very early on in this thread that your car problem was something out of the ordinary and, as a consequence, abandoned all the obvious possibilities. I'm taking time to point this out because if you stay on this track, diagnosing and solving car problems will always be a long and arduous task unnecessarily. However, if that's your chosen path and you're sticking to it, then so be it.
P.S. Bring me back to K-PAX when you leave.
Are the break hoses original 93 vintage? If so they may be giving a bit.
What sequence are you bleeding the brakes in?
When I bought my Del Sol a couple years ago it had what certainly appeared to be all OEM brakes except of course the pads. They worked pretty good, but realizing they had 20 year old rubber parts, I swapped out all four calipers, all four brake hoses and the MC.
What sequence are you bleeding the brakes in?
When I bought my Del Sol a couple years ago it had what certainly appeared to be all OEM brakes except of course the pads. They worked pretty good, but realizing they had 20 year old rubber parts, I swapped out all four calipers, all four brake hoses and the MC.
Calipers are original but have been well maintained. Pins and pistons all move freely with no uneven pad wear, or fluid leakage. Stops in a straight line with no pull.
Hoses are also original and are in line to be replaced. No bulges or scabbing but it couldn't hurt. ("In-line" get it? )
Next step is to try something i read on an integra forum. Compress the piston while bleeding at the nipple, with the caliper nipple rotated straight up. Apparently air can be trapped in the piston, that cant be bled with conventional bleeding. It can also be a problem in motor cycles were you have to remove the caliper and bleed it at a very specific angle to get an effective bleed.
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kaboom954
Honda Civic / Del Sol (1992 - 2000)
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03-03-2010 09:46 PM