Notices
All Motor / Naturally Aspirated No power adders

piston-head clearance issue

Thread Tools
 
Search this Thread
 
Old 09-05-2010, 02:13 PM
  #1  
Honda-Tech Member
Thread Starter
 
forcefedeg01's Avatar
 
Join Date: Mar 2007
Location: Lebanon, PA, us
Posts: 82
Likes: 0
Received 0 Likes on 0 Posts
Default piston-head clearance issue

Here's the rundown on parts. B16A block 81mm, stock rods (arp bolts), RS Machine B16B (PCT) pistons with a OEM honda headgasket and GSR head. My problem is, I torqued the head down using golden eagle headstuds and the pistons are touching the head, thus not rotating. I've seen this done on hundreds of b16's using honda b16b and rs machine b16b pistons and yet to hear any problems.

Would it be the GSR head that is causing this since, from what ive read the gsr chamber is different, or what?

I already did one a long *** time ago and didnt run into problems, but this one is kicking my ***. from what i can tell it looks like its hitting on its piston dome sides ( by where the lil arrow is at and opposing side and nothing else.

Any help would gladly be appreciated. i thought of mayb a lil bit thicker headgasket or maybe b16 head swap.

Help me out HT community i need this engine in asap.

Thanks
Old 09-05-2010, 02:20 PM
  #2  
Honda-Tech Member
 
SL0WEGG's Avatar
 
Join Date: Apr 2004
Location: Minnesota
Posts: 7,489
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

If you're having clearance like that. You're def gonna need a thicker head gasket. Did you ever check piston to valve clearance?
Old 09-05-2010, 02:25 PM
  #3  
Honda-Tech Member
iTrader: (1)
 
JDM JEFFREY's Avatar
 
Join Date: Dec 2004
Location: CALI
Posts: 3,244
Likes: 0
Received 1 Like on 1 Post
Default Re: piston-head clearance issue

Is this going to be a street motor?
If so would look into getting
Jdm p30 pistons
Ctr pistons are going to be 13+ cr
Old 09-05-2010, 02:51 PM
  #4  
Honda-Tech Member
 
EG1834's Avatar
 
Join Date: Feb 2003
Location: Houston, TX
Posts: 1,171
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

Get some clay or some play-doh and apply a layer to the top of the piston. This way you can see where it's hitting and how bad.

If it's bad, you may be better off machining the pistons.
Old 09-05-2010, 03:21 PM
  #5  
Honda-Tech Member
 
Colt Seavers's Avatar
 
Join Date: Aug 2004
Location: N.C. San Diego
Posts: 447
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

The piston hits the head because the compression height on a b16a is 20 thousands under the deck and b16b is 30 thousands under the deck, so they stick out of the b16a block ten thousands. Just get a thicker head gasket, and you will be fine.....
Old 09-05-2010, 04:14 PM
  #6  
Honda-Tech Member
Thread Starter
 
forcefedeg01's Avatar
 
Join Date: Mar 2007
Location: Lebanon, PA, us
Posts: 82
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

well the block did get honed and resurfaced which i know its same as decking it. but the ding bats at the machine shop didnt specify how much they took off which sorta pisses me off. the motor is a friend of mines im putting together but i didnt know if the gsr head with the smaller chamber at valves would matter.
Old 09-05-2010, 06:33 PM
  #7  
Honda-Tech Member
 
77amc's Avatar
 
Join Date: Aug 2009
Location: N W Mississippi
Posts: 42
Likes: 0
Received 3 Likes on 3 Posts
Default Re: piston-head clearance issue

Where did the block come from? Previous knowledge of it?
Over-heated blocks tend to warp an open deck at times.

If they're a reputable shop, they would of told you what was taken off.
Or you may want to talk to the piston mfg and get all your numbers together: Crank centerline, bearing thickness, pin dia, piston compression hieght and measure that against the block from deck to center line. If its' way lower than a stock deck then.. They owe you another block
BUT, try and corner them with that.

E
Old 09-06-2010, 06:10 AM
  #8  
All Motor Mentor
 
00Red_SiR's Avatar
 
Join Date: Aug 2004
Location: 902, Nova Scotia, Canada
Posts: 6,987
Likes: 0
Received 1 Like on 1 Post
Default Re: piston-head clearance issue

PCT pistons don't like GSR heads, PR3 heads tend to be better for that combination. Machine shops only do so much but it's often up to the builder to check all clearances at the time of assembly.
Old 09-06-2010, 06:39 AM
  #9  
Honda-Tech Member
 
EG1834's Avatar
 
Join Date: Feb 2003
Location: Houston, TX
Posts: 1,171
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

Originally Posted by forcefedeg01
well the block did get honed and resurfaced which i know its same as decking it. but the ding bats at the machine shop didnt specify how much they took off which sorta pisses me off. the motor is a friend of mines im putting together but i didnt know if the gsr head with the smaller chamber at valves would matter.
Did you get a build sheet? There is usually a "deck clearance" specified which is how far the piston is above/below the deck surface. With the stroke, rod length, and compression height that should give you an idea as to how much was milled off of the deck.

Then compare that with how thick the stock headgasket is.

I'm assuming that since you say you torqued the head studs, that you are the one installing the cylinder head. Did the machine shop have the head when they machined the shortblock?

Originally Posted by 00Red_SiR
PCT pistons don't like GSR heads, PR3 heads tend to be better for that combination. Machine shops only do so much but it's often up to the builder to check all clearances at the time of assembly.
Very good point.
Old 09-06-2010, 07:38 AM
  #10  
Honda-Tech Member
Thread Starter
 
forcefedeg01's Avatar
 
Join Date: Mar 2007
Location: Lebanon, PA, us
Posts: 82
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

yea they had everything, im the one assembling the motor. ill check how far the pistons stick out the block, cuz it does a lil bit
Old 09-06-2010, 07:41 AM
  #11  
Honda-Tech Member
 
EG1834's Avatar
 
Join Date: Feb 2003
Location: Houston, TX
Posts: 1,171
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

Originally Posted by forcefedeg01
yea they had everything, im the one assembling the motor. ill check how far the pistons stick out the block, cuz it does a lil bit
From what I've read, the OEM gasket is only about .029" thick. If the piston is set above the deck, you may not have enough piston-deck clearance. Most builders shoot for about .035-.040" with steel rods.
Old 09-07-2010, 03:20 PM
  #12  
Honda-Tech Member
Thread Starter
 
forcefedeg01's Avatar
 
Join Date: Mar 2007
Location: Lebanon, PA, us
Posts: 82
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

yea the lip around the piston does sit above the deck surface of the sleeves (stock sleeves) but idk how far out yet, havent gotten a chance to get in the garage with workin alot. i would think a thicker headgasket will fix the problem correct? or am i ef'd and cant do anything about it?
Old 09-07-2010, 03:32 PM
  #13  
B*a*n*n*e*d
iTrader: (1)
 
raverx3m's Avatar
 
Join Date: May 2005
Location: sea,WA in my car
Posts: 5,222
Likes: 0
Received 2 Likes on 2 Posts
Default Re: piston-head clearance issue

gsr head quench area is different fron b16/type-r

heres the image( tha arows are pointing to the spots)




and btw, i got a OEM headgasket kit(stoner? or stone)) the headgasket is only .022
Old 09-07-2010, 03:36 PM
  #14  
Honda-Tech Member
 
EG1834's Avatar
 
Join Date: Feb 2003
Location: Houston, TX
Posts: 1,171
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

Originally Posted by forcefedeg01
yea the lip around the piston does sit above the deck surface of the sleeves (stock sleeves) but idk how far out yet, havent gotten a chance to get in the garage with workin alot. i would think a thicker headgasket will fix the problem correct? or am i ef'd and cant do anything about it?
Do you have a deck bridge to measure accurately?
Old 09-07-2010, 03:40 PM
  #15  
Honda-Tech Member
 
EG1834's Avatar
 
Join Date: Feb 2003
Location: Houston, TX
Posts: 1,171
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

Originally Posted by raverx3m
gsr head quench area is different fron b16/type-r

heres the image( tha arows are pointing to the spots)




and btw, i got a OEM headgasket kit(stoner? or stone)) the headgasket is only .022
Yeah, there will certainly be issues if the piston is out of the hole, and the headgasket is only .022" thick.
Old 09-07-2010, 04:39 PM
  #16  
All Motor Mentor
 
00Red_SiR's Avatar
 
Join Date: Aug 2004
Location: 902, Nova Scotia, Canada
Posts: 6,987
Likes: 0
Received 1 Like on 1 Post
Default Re: piston-head clearance issue

The gasket should be .026" thick, crushed. .022" sounds like it's a 2-layer hg before it's compressed.
Old 09-08-2010, 03:42 PM
  #17  
Honda-Tech Member
Thread Starter
 
forcefedeg01's Avatar
 
Join Date: Mar 2007
Location: Lebanon, PA, us
Posts: 82
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

Originally Posted by EG1834
Do you have a deck bridge to measure accurately?
wth is a deck bridge lol. i've never heard of it.
Old 09-08-2010, 03:43 PM
  #18  
Honda-Tech Member
Thread Starter
 
forcefedeg01's Avatar
 
Join Date: Mar 2007
Location: Lebanon, PA, us
Posts: 82
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

Originally Posted by 00Red_SiR
The gasket should be .026" thick, crushed. .022" sounds like it's a 2-layer hg before it's compressed.
oem honda purchased 3-layer is what im using
Old 09-08-2010, 04:52 PM
  #19  
All Motor Mentor
 
00Red_SiR's Avatar
 
Join Date: Aug 2004
Location: 902, Nova Scotia, Canada
Posts: 6,987
Likes: 0
Received 1 Like on 1 Post
Default Re: piston-head clearance issue

Originally Posted by forcefedeg01
oem honda purchased 3-layer is what im using
that should be .029" new and .026" crushed.
Old 09-08-2010, 05:02 PM
  #20  
Honda-Tech Member
 
EG1834's Avatar
 
Join Date: Feb 2003
Location: Houston, TX
Posts: 1,171
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

Originally Posted by forcefedeg01
wth is a deck bridge lol. i've never heard of it.


I bought mine from powerhouse tools, which is a division of Comp Cams. IIRC, they're pretty cheap.
Old 09-08-2010, 07:24 PM
  #21  
B*a*n*n*e*d
iTrader: (1)
 
raverx3m's Avatar
 
Join Date: May 2005
Location: sea,WA in my car
Posts: 5,222
Likes: 0
Received 2 Likes on 2 Posts
Default Re: piston-head clearance issue

yea the gasket i got was with the rebuild kit, not OEM honda but said to be to oem specs.

its a 3 layer gasket and i measured it at .022. which is fine in my case i need more CR anyway.

damn those pistons are flat
Old 09-09-2010, 04:54 PM
  #22  
Honda-Tech Member
Thread Starter
 
forcefedeg01's Avatar
 
Join Date: Mar 2007
Location: Lebanon, PA, us
Posts: 82
Likes: 0
Received 0 Likes on 0 Posts
Default Re: piston-head clearance issue

we'll imma swing by the garage tomorrow and take some pics of it and post it so you can all see. i've put ctr pistons before on b16's like i said before but never ran into this issue. i see how the b18c and b16a heads have different designs now. ive never touched a gsr head before since all ive run into were b16a's to do valve springs and such. ill post pics of it then so you can all see and hopefully help me out. I'm a turbo honda guy and this is the 1st time i run into this with an n/a..

thanks alot tho people for all your comments and helping out btw.
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MatHadder
All Motor / Naturally Aspirated
12
03-04-2007 02:59 PM
wreckedagain
All Motor / Naturally Aspirated
21
12-15-2005 12:19 PM
crazyitr
All Motor / Naturally Aspirated
11
08-13-2003 09:48 AM
turboex
Forced Induction
8
11-11-2002 11:43 AM



Quick Reply: piston-head clearance issue



All times are GMT -8. The time now is 06:50 PM.