Pics of the Starion IC that I just finished working on

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Old Dec 12, 2002 | 02:24 PM
  #1  
johnisenglish's Avatar
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Default Pics of the Starion IC that I just finished working on

I bought this Intercooler about a month ago REAL cheap, but it was in pretty bad shape. I straightened out pretty much all of the fins, and JB welded the piping on the endtanks. It's by no means perfect, but I'm pretty happy with how it came out considering the condition it was in before. Any commments are welcome

Before:


After:



[Modified by johnisenglish, 8:36 PM 12/12/2002]
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Old Dec 12, 2002 | 02:29 PM
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Default Re: Pics of the Starion IC that I just finished working on (johnisenglish)

it looks like hell but I will prob do the job real well
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Old Dec 12, 2002 | 02:30 PM
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Default Re: Pics of the Starion IC that I just finished working on (Howitt)

did u have it presure tested? there could be leaks...


[Modified by sutrusu, 11:30 PM 12/12/2002]
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Old Dec 12, 2002 | 02:39 PM
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Default Re: Pics of the Starion IC that I just finished working on (sutrusu)

Pressure tested to 15psi and it held fine. I made sure of that before I spent a dollar on it
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Old Dec 15, 2002 | 10:34 AM
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Default Re: Pics of the Starion IC that I just finished working on (johnisenglish)

Just painted it:
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Old Dec 15, 2002 | 11:16 AM
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Default Re: Pics of the Starion IC that I just finished working on (johnisenglish)

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Old Dec 15, 2002 | 11:44 AM
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Default Re: Pics of the Starion IC that I just finished working on (FredoSP)

looks nice i been laggin on tryin to get mines to look like that i still got the stock piping on the endtanks
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Old Dec 15, 2002 | 11:51 AM
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Default Re: Pics of the Starion IC that I just finished working on (FredoSP)

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Old Dec 15, 2002 | 11:57 AM
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Default Re: Pics of the Starion IC that I just finished working on (FBP Si 2000)

how'd u cover the stock holes??? either way.... VERY NICE!
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Old Dec 15, 2002 | 01:21 PM
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Default Re: Pics of the Starion IC that I just finished working on (vividrice)

I went to Homedepot and bought some 22 gauge steel sheet metal, dremeled off the size/shape that I needed to cover the stock holes, and JB welded it on. When I bought the IC it already had 2.5" holes cut on the end tanks for piping, but I'm only using 2 1/8", so I bought two 2 1/2 - 2/18 reduces from advance auto and JB welded them on. After everything was on and dry, I got some aluminum engine enamel to paint the endtakes and piping with, so it wouldn't look to ghetto. Overall I'm very happy with it, espically when I look at the before and after pics


[Modified by johnisenglish, 5:21 PM 12/15/2002]
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Old Dec 15, 2002 | 02:27 PM
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Default Re: Pics of the Starion IC that I just finished working on (johnisenglish)

I like the way you think.
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Old Dec 15, 2002 | 02:54 PM
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Default Re: Pics of the Starion IC that I just finished working on (fsp31)

Yeah dude, now instead of costing me an arm and a leg, boosting my LS is just costing me an arm... or something...
[/stupid joke]
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Old Dec 15, 2002 | 03:02 PM
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Default Re: Pics of the Starion IC that I just finished working on (johnisenglish)

Nice Job
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Old Dec 15, 2002 | 03:22 PM
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Default Re: Pics of the Starion IC that I just finished working on (johnisenglish)

After everything was on and dry, I got some aluminum engine enamel to paint the endtakes and piping with, so it wouldn't look to ghetto.
Black would have been very stealth, plus hide all the nicks and dings.

But great job. What kind of turbo do you have pushing through it?
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Old Dec 15, 2002 | 03:26 PM
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Default Re: Pics of the Starion IC that I just finished working on (Prelude_RCR)

What kind of turbo do you have pushing through it?
60 trim T3. I know it's a little on the small side, but this is for a daily driver, and it meets my power band goals well
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Old Dec 15, 2002 | 03:44 PM
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Default Re: Pics of the Starion IC that I just finished working on (johnisenglish)

How did you straighten out the fins?
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Old Dec 15, 2002 | 03:50 PM
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Default Re: Pics of the Starion IC that I just finished working on (Ivan)



Pliers and a Multitool, dude, two of the best tools ever created (right next to the Dremel)

Oh yeah, it took about 3 hours... I just listened a bunch of Chris Rock and George Carlin stand up


[Modified by johnisenglish, 7:51 PM 12/15/2002]
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Old Dec 15, 2002 | 03:51 PM
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Default Re: Pics of the Starion IC that I just finished working on (johnisenglish)

wow it must have took you forever
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Old Dec 15, 2002 | 05:43 PM
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Default Re: Pics of the Starion IC that I just finished working on (Ivan)

Nice work john, now Keith and I can stand around your garage "helping" you install it, after you get the manifold. No I really will help this time.
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Old Dec 16, 2002 | 10:18 PM
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Default Re: Pics of the Starion IC that I just finished working on (AmericanWagoner)

well it cetainly looks better then originally, and as long as its presure tested, then awesoem job.
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Old Dec 17, 2002 | 06:45 PM
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Default Re: Pics of the Starion IC that I just finished working on (SIXTYdashONE)

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