Can't get axle into transmission!
I'm changing my passenger side axle and I've removed the broken axle (torn boot), and I'm attamepting to install the new axle into the tranny.

Well, the damn thing will not go in! I've been trying for about an hour. I used lots of gear oil for lubrication. The axle will slide in pretty easily but will then hit something, which I believe is the splines in the tranny. Once it hits this, it will not move any further no matter how hard I push. It will turn somewhat freely, but the other wheel does not turn which means that the splines have not connected.

The other side went in after some pushing, but I'm very frustrated with this side.

The splines on the new axle aren't cut very well, I've noticed. I don't think they are mushroomed, but the OEM axle was cut cleaner.

So, I need advice...keep pushing and stop being a ***** (not likely... ), or are there some tricks?

The retainer clip came out with the old axle, and the splines in the tranny appear to be fine.

Dammit

Thanks for any help.

 

Well, I reinstalled my old axle to see what may be the problem, and it slid in after I pushed and turned it for a bit.

Diagnosis: new axle...I'm going to try and get this one in. If I can get the first set of splines in (before the clip) then the rest will be fine (they are cut nicely).

 

Just take them back and get another set. When I replaced my axles recently I went through 3-4 sets from Napa and Advance Auto Parts before I get a good set. The ends of the splines were just not in great shape and they wouldn't go in, same problem you are having. The final set I got goes in and out wonderfully.

 

Well, I decided to stick it out. I called Advanced Auto Parts and told them to order a new axle for me if I don't call them by 8PM. Then I filed the outer splines down and into a better shape. Then I cut my hand, whacked the fenderliing with a hammer and pushed the axle in.

All in a day's work I suppose. (Unfortunately, it took an entire day).