Honda Civic / Del Sol (1992 - 2000) EG/EH/EJ/EK/EM1 Discussion

1995 Del Sol Big Build Thread

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Old Sep 4, 2021 | 04:46 AM
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Default 1995 Del Sol Big Build Thread

Hello and welcome to the Del Sol Big Build Thread!!

This is going to be a thread focused around me chipping away at my Del Sol.

Currently I am stripping the front valance right back to metal and painting it. The previous owner thought hammer right was a good thing 🤣


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Old Sep 4, 2021 | 04:48 AM
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Default Re: 1995 Del Sol Big Build Thread





So it begins
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Old Sep 4, 2021 | 04:49 AM
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Old Sep 5, 2021 | 11:57 PM
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Default Re: 1995 Del Sol Big Build Thread

Hey it looks like a big project! Look forward to seeing your build!

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Old Sep 6, 2021 | 09:18 AM
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Default Re: 1995 Del Sol Big Build Thread

It looks like a good project car to start with! I'm assuming it's a B16 engine. What do you have planned for it?
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Old Sep 7, 2021 | 05:50 AM
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Default Re: 1995 Del Sol Big Build Thread

Originally Posted by MaXpeedingRods
Hey it looks like a big project! Look forward to seeing your build!
Thank you!

Hopefully my bank account can keep up.
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Old Sep 7, 2021 | 05:53 AM
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Default Re: 1995 Del Sol Big Build Thread

Originally Posted by highschooler
It looks like a good project car to start with! I'm assuming it's a B16 engine. What do you have planned for it?
Yes it's the B16A2 it's got about 11500 miles on it at the moment, but still pulls strong.

Eventually I will be rebuilding the engine, and a full respray.

However for the time being I'm just doing the front valance as it was really bad. I know of some other places that need welding ( nothing major ) and this will be where my focus is for the next few months.
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Old Sep 7, 2021 | 05:56 AM
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Default Re: 1995 Del Sol Big Build Thread

So here are a few more pictures, I had to pickup some more wire wheels. It would be so much easier to shot blast this but I have to use what I have got for now.






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Old Sep 7, 2021 | 06:00 AM
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Default Re: 1995 Del Sol Big Build Thread

The purple stuff is Loctite rust remedy


I use this in between days to make sure the bare metal does not rust. Also this seeps down in-between the gaps and crevices so I like to think that this can only help as the front end is sheet metal sandwiched and spot welded.
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Old Sep 7, 2021 | 09:21 AM
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Default Re: 1995 Del Sol Big Build Thread

Great work! Keep it up! The VTEC Sols are getting rare in good condition.
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Old Sep 7, 2021 | 11:04 AM
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Default Re: 1995 Del Sol Big Build Thread

Originally Posted by andrey320
Great work! Keep it up! The VTEC Sols are getting rare in good condition.
Thank you.
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Old Sep 7, 2021 | 11:16 AM
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Default Re: 1995 Del Sol Big Build Thread

So I forgot to mention some information.....

I have some pictures of the following work but will have to post them later this week as I am doing the work at a friend's house and kipping on the sofa atm.

I have owned the car for 2 years, over the past year the following has already been done;
  • Front hub carriers and arms fully de-rusted in home made electrolysis tank and then painted
  • New bushes for front arms
  • New wheel bearings and hubs
  • Rebuilt front and rear calipers with new seals and pistons ( again de-rusted in electrolysis tank and painted)
  • New front copper nickel brake pipes
  • ABS removed
  • New front brake stone guards ( from Japan, and yes it was expensive £100 with import charges)
  • New driveshafts
  • New 3 piece clutch and master and slave cylinder
  • New brakes all around
  • New inner and outer track rods
  • New ball joints
  • New top arms
I'm sure I'm missing some more things.

So the front end is all sorted. The rear end however needs attention. Especially new brake lines.



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Old Sep 7, 2021 | 11:18 AM
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Default Re: 1995 Del Sol Big Build Thread

It was so hot today, had to break out the umbrella to stay in the shade 🥵



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Old Sep 8, 2021 | 05:51 AM
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Default Re: 1995 Del Sol Big Build Thread

So a quick update.

Today I had to remove the wings, turned out that to do that you need to remove the side skirts. So I started with the off side. To my complete lack of surprise ( I jynx myself ) I found some more welding work that needs to be done.






I will post an update later this evening....
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Old Sep 8, 2021 | 11:29 AM
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Default Re: 1995 Del Sol Big Build Thread

After finding the rust on the sill it was a little disappointing, however after removing the nearside sill there was only surface rust to be found.

On the offside scrapping back it revealed that the rust has gone through the outer skin.




I spent a little time assessing it then went back to focus my efforts on the front again.



For now a few coats of primer have been put down on the "ready" parts.
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Old Sep 10, 2021 | 02:13 AM
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Default Re: 1995 Del Sol Big Build Thread

Originally Posted by Delsol1988
Thank you!

Hopefully my bank account can keep up.
Got any interests in being sponsored? I'm happy to help!
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Old Sep 10, 2021 | 02:55 AM
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Default Re: 1995 Del Sol Big Build Thread

Originally Posted by MaXpeedingRods
Got any interests in being sponsored? I'm happy to help!


That would surely be a big help.

​​​​​​Is it better to speak through PM?
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Old Sep 10, 2021 | 04:04 AM
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Old Sep 14, 2021 | 04:08 AM
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Default Re: 1995 Del Sol Big Build Thread

So it's been taking the last few days so not much work has been done.



It was also "cars in the park" over the weekend so I went to that and had a good look around. Only one Honda CRX to be found, never mind.

I have received some new silicone hoses.



That's all for now, hopefully the weather will improve soon.
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Old Sep 14, 2021 | 07:49 AM
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Default Re: 1995 Del Sol Big Build Thread


So my emissions were out this MOT time...., High HC (Hydro carbons) ..... I had to replace the distributor, as it failed on me. I know the timing is out as a result... So as soon as I get the chance the timing will be sorted. Another reason I am doing this is I had an exhaust stud snapped off. I managed to use an extractor set ( thanks to a good friends dad) and successfully remove it, however upon inspection, the exhaust ports were clearly fouled with carbon ( a clear indication the ignition
timing is to far advanced.

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Old Sep 15, 2021 | 07:03 AM
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Default Re: 1995 Del Sol Big Build Thread

This is very cool!
Was that a VIN tag on the front crossmember? What market are you in?
Disappointing to see the rust at the bottom of the A pillar.
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Old Sep 15, 2021 | 07:03 AM
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Default Re: 1995 Del Sol Big Build Thread

Originally Posted by MaXpeedingRods
Got any interests in being sponsored? I'm happy to help!
Also very cool!!!
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Old Sep 18, 2021 | 12:33 PM
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Default Re: 1995 Del Sol Big Build Thread

Got some stainless steel exhaust studs with copper nuts.



Finally had a good day with the weather so managed to get the whole mask in primer.








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Old Sep 18, 2021 | 12:36 PM
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Default Re: 1995 Del Sol Big Build Thread

Originally Posted by 94 Civic Si
This is very cool!
Was that a VIN tag on the front crossmember? What market are you in?
Disappointing to see the rust at the bottom of the A pillar.
Yes it is a VIN, I'm in the UK....

I had a look at the other side and there is rust on the a pillar there also. I'm just going to treat with the loctite rust remedy for now and seal the holes temporarily. I will have to for now until I have the time to get it sorted. It looks like the screen will have to come out to do it properly.
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Old Sep 18, 2021 | 01:53 PM
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Default Re: 1995 Del Sol Big Build Thread

Don't throw away the oem distributor
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