Factory Dohc ZC rebuild

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Old Feb 12, 2010 | 08:31 AM
  #1  
EG-SIXV-TEC's Avatar
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From: USA, someplace in CA
Post Factory Dohc ZC rebuild

I just got a Dohc ZC motor that im planning to put into my crx,
is there a repair manual to follow when rebuilding this motor?
is jdm version and i cant get any real oem specs is it hard to rebuild this motor???
what oem parts to use also?
i just want it factory is it rare to find parts?
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Old Feb 12, 2010 | 09:02 AM
  #2  
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From: colorado springs, co, usa
Default Re: Factory Dohc ZC rebuild

the specs for the bottom end (short block) are the same as for the 88-91 CRX/Civic Si D16A6 SOHC, except for the oil pump - the head specs are obviously different for the DOHC

here are the short block specs:


here are the head specs:


parts are not hard to get - the timing belt for the DOHC ZC is the same as the timing belt for the 88 Prelude 2.0 Si - Honda Part No. 14400-PK2-004 - all of the rest of the parts (except pistons) for the short block (gaskets, bearings, rings, water pump, timing belt tensioner, etc.) are the same as for the D16A6 - the pistons are the same as the 88-89 Integra D16A1 - all of the parts in the head are the same as 88-89 Integra D16A1 - head gasket, intake manifold gasket, valve cover gasket and exhaust gasket are the same as 88-89 Integra D16A1 - distributor and cylinder sensor on the exhaust camshaft are the same as 88-89 Integra D16A1 - the oil pump is ZC specific and not available from US parts sources - you can use the D16A6 oil pump - camshaft timing belt gears and crankshaft timing belt gear are ZC specific
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Old Feb 12, 2010 | 10:04 AM
  #3  
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From: Central Pa
Default Re: Factory Dohc ZC rebuild

Order a Haynes manual 1830 for the Rover 216 & 413 from the internet might have to come from the UK but that is the manual you want for the engine(D16A8/D16A9 ZC).
Also check out the ZCR.com for all things ZC.
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