aluminum oil pan fabrication.

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Old Mar 14, 2008 | 06:50 PM
  #1  
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Default aluminum oil pan fabrication.

Iam not to sure but this pan either goes to a 13B or a 12A motor. The customer just brought his stock pan and told me to make him something a little better with more capacity. This is what we ended up with.

Sorry about the pic size but I couldnt get them resized properly.
Enjoy











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Old Mar 14, 2008 | 08:01 PM
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Default Re: aluminum oil pan fabrication. (PPLH8R)

Maaaaaaaaaaybe I'm missing something here. What I see is a well made box with welds in the way of the bolt heads and a large plate with cut outs for drainback and a pickup that will trap alot of oil right on top of it. I'm not terribly familiar with rotarys, maybe you could fill me on on what I'm missing?
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Old Mar 14, 2008 | 08:17 PM
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Default Re: aluminum oil pan fabrication. (PPLH8R)

awesome!, nice to see some rotary related fabrication .... BTW that pan is for a 13b-rew.
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Old Mar 14, 2008 | 09:28 PM
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Default Re: aluminum oil pan fabrication. (ROTARY)

The pan uses allen heads to hold it on so the welds are not really a problem. As far as the rest goes I just gave the customer exactly what they asked for. The really thick plate mounts to the block and then the pan goes on. The plate is somehow integrated into a motor mount which is why it is so thick. Iam not really up on rotarys so I only know what the customer told me. He seems to be really happy with it.
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Old Mar 14, 2008 | 09:34 PM
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Default Re: aluminum oil pan fabrication. (PPLH8R)

no baffling inside the pan?
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Old Mar 14, 2008 | 09:58 PM
  #6  
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Default Re: aluminum oil pan fabrication. (m R g S r)

There is a baffle in the pan but I never took a picture of the inside.
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Old Mar 14, 2008 | 10:38 PM
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Default Re: aluminum oil pan fabrication. (PPLH8R)

I don't know what type of welding machine you're using to weld that sump with, but if it's an inverter machine I would recommend raising the AC hertz freq to 125-150 Hz and push the AC balance further into the "penetration" side rather than the "cleaning" side. I would use those settings for all your fillet welds and weld on fittings as it gives a much tighter smaller weld.
For the outside corner welding use a Hertz frequency of between 65-80 and push the AC balance further into the "cleaning" side. If your machine allows for "sine wave" welding use that as well for the outside corner welding. It will give a very smooth weld and if you get it right it's hard to see where the weld and parent metals meet as it all flows into one. I would also recommend pulse welding for the outside corner welding.
Regards Andrew.
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Old Mar 14, 2008 | 11:54 PM
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Default Re: aluminum oil pan fabrication. (awill4x4)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by awill4x4 &raquo;</TD></TR><TR><TD CLASS="quote">I don't know what type of welding machine you're using to weld that sump with, but if it's an inverter machine I would recommend raising the AC hertz freq to 125-150 Hz and push the AC balance further into the "penetration" side rather than the "cleaning" side. I would use those settings for all your fillet welds and weld on fittings as it gives a much tighter smaller weld.
For the outside corner welding use a Hertz frequency of between 65-80 and push the AC balance further into the "cleaning" side. If your machine allows for "sine wave" welding use that as well for the outside corner welding. It will give a very smooth weld and if you get it right it's hard to see where the weld and parent metals meet as it all flows into one. I would also recommend pulse welding for the outside corner welding.
Regards Andrew.
</TD></TR></TABLE>

thanks for the tips! I have a dynasty 200dx.... still playing with the settings.
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Old Mar 15, 2008 | 10:39 AM
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Default Re: aluminum oil pan fabrication. (awill4x4)



thanks for the tips! I have a dynasty 200dx.... still playing with the settings.[/QUOTE]

+1, awill4x4 let see some of your welds.

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Old Mar 16, 2008 | 12:57 AM
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Default Re: aluminum oil pan fabrication. (ROTARY)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by ROTARY &raquo;</TD></TR><TR><TD CLASS="quote">
thanks for the tips! I have a dynasty 200dx.... still playing with the settings.</TD></TR></TABLE>
+1, awill4x4 let see some of your welds.
[/QUOTE]

OK.

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Old Mar 16, 2008 | 02:23 AM
  #11  
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Default Re: aluminum oil pan fabrication. (awill4x4)

those welds look nice too thanks for the picture.
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