What size filler rod?

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Old Oct 14, 2007 | 06:48 PM
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EdsGTI's Avatar
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Default What size filler rod?

Im looking at some pictues of manifolds from full race and other notable manufacturers.

I dont think they are using 1/16 308l....are they using 3/32 or 1/8th rod? and 1/8" red tungsten? I cant seem to figure how they are getting such a wide bead area with smaller filler rod.
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Old Oct 15, 2007 | 04:49 AM
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Default Re: What size filler rod? (EdsGTI)

If you have a TIG with Hz control you will notice how you can widen or tighten the puddle of the weld with small filler or any size filler really. It saves walking the cup, so you can concentrate on getting more of a consistent row of "dimes".


Modified by silly sohc at 4:07 PM 10/15/2007
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Old Oct 16, 2007 | 04:49 AM
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Default Re: What size filler rod? (silly sohc)

I do have a pulser on my machine, jay you have IM.
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Old Oct 16, 2007 | 07:00 AM
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Default Re: What size filler rod? (EdsGTI)

Why do you want wide welds? Pulser is a lot different than Hz.
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Old Oct 16, 2007 | 07:41 AM
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Default Re: What size filler rod? (silly sohc)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by silly sohc &raquo;</TD></TR><TR><TD CLASS="quote">If you have a TIG with Hz control you will notice how you can widen or tighten the puddle of the weld with small filler or any size filler really. It saves walking the cup, so you can concentrate on getting more of a consistent row of "dimes".


Modified by silly sohc at 4:07 PM 10/15/2007</TD></TR></TABLE>

Hz has nothing to do with DCEP/DCEN mode. unless your welding stainless in AC mode...
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Old Oct 16, 2007 | 08:21 AM
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Default Re: What size filler rod? (Lamchop0000)

Sorry guys I was refering to pulse... not Hz

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Old Oct 19, 2007 | 04:57 PM
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Default Re: What size filler rod? (silly sohc)

yo if you need some I have .045 stainless and mild my supplier made me buy 10 lbs of each or he wouldnt order it for me expencive stuff! north jerz
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Old Oct 19, 2007 | 06:35 PM
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Default Re: What size filler rod? (autosport7)

haha I'm all set welding sch10 with .045...well maybe if I used 3 at a time
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Old Oct 20, 2007 | 10:04 PM
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Default Re: What size filler rod? (Bailhatch)

Ever welded with some 5/32" rod?
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Old Oct 21, 2007 | 10:46 AM
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Default Re: What size filler rod? (k24em2)

haha no. is that good for 18 gauge?
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Old Oct 21, 2007 | 02:42 PM
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Default Re: What size filler rod? (Bailhatch)

It's better for 22 gauge when welding at 600ipm
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Old Oct 22, 2007 | 01:17 AM
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Default

the filler rod and tungsten size have very little to do with the puddle size. Most of those really wide welds you are trying to recreate are overkill anyway. Bigger weld = biger Haz for the most part. Welds that are weaved to create the width are the exception ie walking the cup.

You can pretty much weld sch10 with anything from .035 through 1/8. Just depends on the person welding.
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Old Oct 29, 2007 | 04:56 AM
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Default Re: (ManBearPig4silly)

im sent
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