What filler rods do I use to weld aluminum to steel?

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Old Oct 7, 2007 | 07:35 AM
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Default What filler rods do I use to weld aluminum to steel?

Some input please .
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Old Oct 7, 2007 | 08:11 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (MidShipCivic)

You can't weld dissimilar metals together like that. Aluminum will not weld to steel.
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Old Oct 7, 2007 | 08:14 AM
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What are you guys using to weld those V band flanges together? To AL tubing. For exhaust.
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Old Oct 7, 2007 | 08:20 AM
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Default Re: (MidShipCivic)

you can buy aluminum v-bands too. vibrant sells them. I'll run a 5 series AL filler rod
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Old Oct 7, 2007 | 08:27 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (FastCougar)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by FastCougar &raquo;</TD></TR><TR><TD CLASS="quote">You can't weld dissimilar metals together like that. Aluminum will not weld to steel.</TD></TR></TABLE>

I was wondering about this and thought it would be stupid to ask but now I feel like less of a dumbass now
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Old Oct 7, 2007 | 09:46 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (MidShipCivic)

You can use high explosives to weld aluminum and steel...the after product is called "clad" and is used in places like nuclear power and chemical plants.
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Old Oct 7, 2007 | 10:04 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (k24em2)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by k24em2 &raquo;</TD></TR><TR><TD CLASS="quote">You can use high explosives to weld aluminum and steel...the after product is called "clad" and is used in places like nuclear power and chemical plants.</TD></TR></TABLE>

Wow thats a different type of welding? What is used to do that ? Just curious.
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Old Oct 7, 2007 | 10:43 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (MidShipCivic)

you lay the two sheet metals on top of each other, and then build a wooden curb ontop of the sheet metal around it like an outer frame. and fill it with explosive then ignite. the explosion causes the two metal to press into one another
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Old Oct 7, 2007 | 10:53 AM
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Wow I wonder how clean that looks.
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Old Oct 7, 2007 | 10:59 AM
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it is no longer used in most nuclear power areas and it is not ideal or a good process

At work when we do aluminum to aluminum we use 50 series if I am not mistaking we also have a 40 series rod too
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Old Oct 8, 2007 | 01:03 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (k24em2)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by k24em2 &raquo;</TD></TR><TR><TD CLASS="quote">You can use high explosives to weld aluminum and steel...the after product is called "clad" and is used in places like nuclear power and chemical plants.</TD></TR></TABLE>

So much trouble... We get tons of steel welded to aluminum here. It's called Aluminized steel piping
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Old Oct 8, 2007 | 04:11 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (Tony the Tiger)

My Favorite Fille Rod for Aluminum to Steel is JB WELD

(Please Note I am Kidding)
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Old Oct 8, 2007 | 08:06 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (Tony the Tiger)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by Tony the Tiger &raquo;</TD></TR><TR><TD CLASS="quote">

So much trouble... We get tons of steel welded to aluminum here. It's called Aluminized steel piping </TD></TR></TABLE>

Haha little difference there!
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Old Oct 8, 2007 | 08:31 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (k24em2)

its all about permatex epoxy!
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Old Oct 8, 2007 | 08:36 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (nickromeo)

there is a way to fuse aluminum to steel.. a semi-trailer manufacturer that I sell has it patented. They fused aluminum crossmembers to their steel frame.
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Old Oct 8, 2007 | 08:46 AM
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Default Re: What filler rods do I use to weld aluminum to steel? (dmotoguy)

Midship...just so you know also, there are a couple places online that'll sell you any v-band combo you want without a change in price....so you can get one aluminum side and one steel side with the clamp. So if you do an aluminum exhaust you can connect it to the stainless dp.
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Old Oct 8, 2007 | 04:00 PM
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Default Re: What filler rods do I use to weld aluminum to steel? (dmotoguy)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by dmotoguy &raquo;</TD></TR><TR><TD CLASS="quote">there is a way to fuse aluminum to steel.. a semi-trailer manufacturer that I sell has it patented. They fused aluminum crossmembers to their steel frame. </TD></TR></TABLE>

friction "welding" can be used to join aluminum to steels. Some cars use it like you mentioned with trucks.
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Old Oct 8, 2007 | 05:27 PM
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Default Re: What filler rods do I use to weld aluminum to steel? (MidShipCivic)

use silicon bronze wire and braze it to the steel
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