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unplugging 2nd 02 sensor for exhaust install - Please need help ASAP

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Old Mar 24, 2007 | 06:19 PM
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Default unplugging 2nd 02 sensor for exhaust install - Please need help ASAP

Question - Where is the 2nd 02 sensor harness plug at within a 98 GSR DC2? I am trying to unplug the 2nd o2 sensor which goes into the car - I tried pulling on the grommet and don't want to rip it? I am afraid I need to remove center console, seat etc. The sensor has welded itself in, I think. GRRRR!

Please help ASAP. I would like to go out in the morning and knock this project out!

Thanks much!

Story:
I started modding my daily driver tonight. Replacing stock exhaust system with Greddy Header - omni USDM test pipe and Apexi WS cat-back. My idea is drop the whole thing as 1 piece and throw the new stuff on.

So, far I have split manifold into 2, removed top piece off, removed intake off, unplugged 1st 02 sensor. I need to unplug 2nd one and drop the whole system down and try to take the 02 sensors off when the exhaust is on the ground. Hence I need to unplug 2nd sensor.

Also, doing AEM CAI and fidanza short shifter with razo ****. Nothing too crazy. Its my daily driver, like I said
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Old Mar 24, 2007 | 06:23 PM
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Default Re: unplugging 2nd 02 sensor for exhaust install - Please need help ASAP (b18c4door)

You should be able to remove the grommet, and you'll find the plug a bit further up.
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Old Mar 24, 2007 | 08:37 PM
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Default Re: unplugging 2nd 02 sensor for exhaust install - Please need help ASAP (Padawan)

Thanks, I will do that for sure first thing in the morning. Hope there is enough slack in the wire!
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Old Mar 24, 2007 | 11:23 PM
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Default Re: unplugging 2nd 02 sensor for exhaust install - Please need help ASAP (b18c4door)

yea the plug is behind the grommet
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Old Mar 25, 2007 | 04:03 AM
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Default Re: unplugging 2nd 02 sensor for exhaust install - Please need help ASAP (no2unenolife)

Becareful when droping the exhaust system. I know from working on 6 different 94-96 tegs. If you don't support the exhaust, it may pull out the wires and you make have to repin the o2 sensors. Good luck
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Old Mar 25, 2007 | 04:18 AM
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Default Re: unplugging 2nd 02 sensor for exhaust install - Please need help ASAP (Civic92Turbo)

Yep, thats why I am super nervous. I have unplugged 1st one from harness easily. I want to get the 2nd one off before trying to even undo the hangars. I will post some pics soon!

Thanks all!

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Old Mar 25, 2007 | 04:54 AM
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From: albemarle, nc, usa
Default Re: unplugging 2nd 02 sensor for exhaust install - Please need help ASAP (b18c4door)

use a small short phillips srewdriver
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Old Mar 25, 2007 | 07:51 AM
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I have a suggestion for the removal of the sensor. I've dealt with this alot. Honda O2 sensors get "welded" in so bad. LOL.

anyway, I just did some work on my '98 GSR, and the trick is to have the exhaust be a little hot still. The metal is expanded that way, on your cat.

There is a specific tool for removing O2 sensors, the one I use is a MAC removal tool. If you don't have one, most parts stores (autozone, napa, schuks, etc. ) will rent it to you, or even let you use with a refundable deposit.

Anyway, that tool, will get it out no problem.


This is off topic, but I wanted to post it up anyway for you. The reason I had to remove my O2 sensor was because I was throwing a code 67 which is cat inefficiency. I did the little spark plug non-fouler trick, and it worked awesome. If you're putting on a test pipe, or changing anything, I'd suggest to do the non-fouler trick at the same time. It will save you time down the road. Because without a chipped ECU, your car WILL throw the 67 code with a test pipe. So, if you have to rent the tool, at least this way you only have to rent it once.
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Old Mar 25, 2007 | 05:37 PM
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Default

Thanks everyone for the advice. I just finished the install a while back and went for a drive. The car just feels so much less constipated than it did with the stock stuff.

civic92 - Yes, I supported the full system with hangers.

I was able to remove the grommet and pull down the plug for the 02 sensor. I unplugged it and then dropped the full system.

pvt_awol - Yes, thats exactly what I did. I rented the 02 sensor removal set from autozone and took of the sensors with it. They come out without a hitch. I may do the OBD1 with chipped ECU and skank2 manifold someday, not anytime soon.

I had a second bung welded in my USDM omni testpipe in the same location of the 2nd sensor. I used one anti-fouler drilled out and mounted the rear 02 sensor to the pipe. I had one finger clearance with the underbody and the wires are making a sharp 90 but not pinched or stuck in any way and have some good play. I used the tool to install the sensors as well and used some anti sieze for good measure.

Other notable mentions:

1) The fidanza dual bend install went without a hitch and man do I love the shorter throw. Very impressive shifter for $25 shipped, new in box (ebay, baby)

2) Greddy header is a quality product and install went smooth from underneath. Bolted up snug and is now a golden color after some interstate runs.

3) AEM CAI install was also easy, but I complicated things by replacing the coolant lines that ran from the t-stat housing to the throttle body. This let air into the system and the rad cap had some leakage during my first test drive. I had to limp it home and "burp" the system using the steps posted in the archives. I was able to get the cooling system working successfully

4) Apexi WS2 - I am so glad I got this exhaust. Sounds great and even without the cat, no raspiness. It has gotten a little louder after a few drives and expect it to get a little bit more in the days to come, but I am glad. I may do a spoon N1 axle-back for HPDE days this year!

Thanks again, everyone! I am enjoying the ride much more today
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