Acura Integra All Integra Except ITR

New clutch / flywheel install problem. PLEASE HELP !!!!

Thread Tools
 
Search this Thread
 
Old Nov 22, 2006 | 02:51 PM
  #1  
nsimov's Avatar
Thread Starter
Honda-Tech Member
 
Joined: May 2002
Posts: 49
Likes: 0
From: West Suburbs, IL, USA
Default New clutch / flywheel install problem (AAMCO). PLEASE HELP !!!!

Hi everyone,

Just had a new clutch kit (OEM by Daikin) and a XACT Streetlite flywheel installed by AAMCO. Well, when I went there to pick up the car I couldn't shift at all. I'd depress the clutch all the way down and the car wouldn't go in any gear. I called their tech and he found that by letting go of the clutch a little bit it will shift fine. He tried to explain that I might need a transmission fluid additive to get the synchros to work better (I used OEM Honda MTF), but I don't think that there is anything wrong with my transmission at all. He said that it could be because he just replaced the fluid and that I should drive it a little bit to see if the problem resolves itself. Since I needed my car I had to pick it up. I tested it in an empty parking lot and it looks like when the pedal is fully depressed it engages a little bit, not enough to stall the car, but enough for the synchros to prevent me from shifting. The car does move very little when I fully depress the pedal to the floor. He earlier mentioned that this is a hydraulic clutch and there are no adjustments available for those.


So, what do you people think: Is that an install gone wrong or there is something that needs to be adjusted? He seemed clueless, and I wanted to give him something to work with when I bring the car back to him. I know I don’t have to do that, but if I go there and just bitch about it is not going to help much.

Thank you in advance,
Nick

PS: car is 01 GSR, 83k, there where never any problems with the tranny prior to that event.



Modified by nsimov at 1:59 AM 11/23/2006
Reply
Old Nov 22, 2006 | 04:59 PM
  #2  
nsimov's Avatar
Thread Starter
Honda-Tech Member
 
Joined: May 2002
Posts: 49
Likes: 0
From: West Suburbs, IL, USA
Default Re: New clutch / flywheel install problem (AAMCO). PLEASE HELP !!!! (nsimov)

Anyone?
Reply
Old Nov 22, 2006 | 06:42 PM
  #3  
HONDACURA-DB8's Avatar
Honda-Tech Member
 
Joined: May 2004
Posts: 210
Likes: 0
From: Vallejo, Ca, USA
Default Re: New clutch / flywheel install problem (nsimov)

Possible chance that the throwout bearing wasn't put in correctly.
Reply
Old Nov 22, 2006 | 07:31 PM
  #4  
Sam92Teg's Avatar
 
Joined: Mar 2004
Posts: 2,568
Likes: 0
From: Titusville, FL, US
Default Re: New clutch / flywheel install problem (AAMCO). PLEASE HELP !!!! (nsimov)

Take it back and ask why they didn't test drive the vehicle before giving it to you. Then have them test drive it. Don't be overly aggressive when you talk to them, give them a chance to make it right. Either the clutch install went wrong or your clutch slave or MC went out by amazing coincidence. I hope you paid with a credit card.
Reply
Old Nov 22, 2006 | 08:48 PM
  #5  
__oversea's Avatar
Honda-Tech Member
15 Year Member
 
Joined: Apr 2006
Posts: 4,284
Likes: 0
Default Re: New clutch / flywheel install problem (Sam92Teg)

^

what he said.

and bleed MC lines too.
Reply
Old Nov 22, 2006 | 09:54 PM
  #6  
nsimov's Avatar
Thread Starter
Honda-Tech Member
 
Joined: May 2002
Posts: 49
Likes: 0
From: West Suburbs, IL, USA
Default Re: New clutch / flywheel install problem (4MOTION)

They did test drive it, the guy said that it drove fine fine (from the garage to the parking lot 20 feet away). He said that he did not have to bleed the lines. Slave cilinder was replaced by the Stealership approx. 1 year ago. Since then I've had the car inspected twice for possible clutch issue, but both times the dealer said that if it is the clutch, they will charge me since the extended warranty does not cover clutch asembly. Also, yes, I did pay with credit card. I'm not going to be agresive, but the AAMCO person made sure to let me know numerous times that since I'm suplying the parts they cannot offer any warranty.

The problem that caused me to have the clutch and the flywheel replaced in the first place was that once in a while the clutch will engage very low (I'd barely let go of the pedal). 97% of the times it worked fine, but it drove me nuts and I decided to go ahead and have it replaced so I can rule out clutch/pressure plate/flywheel/bearing for that problem. I got the old clutch and it looks like it has 40% life left in it.

Thanks to everyone for helping and have a happy turkey day.
Nick

Reply
Old Nov 23, 2006 | 12:05 AM
  #7  
qfast817's Avatar
Honda-Tech Member
 
Joined: Apr 2006
Posts: 1,916
Likes: 0
From: dfw, tx
Default Re: New clutch / flywheel install problem (nsimov)

well they have to stand by there word of puting everything in right, but have them check the clutch pedal adj.
Reply
Old Nov 23, 2006 | 12:35 AM
  #8  
mlb4046's Avatar
Honda-Tech Member
 
Joined: Nov 2006
Posts: 19
Likes: 0
From: Washington State
Default Re: New clutch / flywheel install problem (AAMCO). PLEASE HELP !!!! (nsimov)

Check the release mechanism. Check for streched cables, worn linkages or failed clutch hydraulics. On hydraulic operated clutch release mechanisms, check for air in the hydraulic system and bleed as necessary.

Check for broken, craked or fatigued clutch release arm or release arm pivot.

Check for a damaged clutch hub damper or damper spring. The broken parts tend to become lodged between the clutch disc and the pressure plate.

Check for a seized clutch pilot bearing.

Check for a defective clutch disc.

I think you have a release bearing problem or there is air in the hydraulic lines, have them bleed the clutch hydraulic lines and go from there.

Modified by mlb4046 at 1:47 AM 11/23/2006


Modified by mlb4046 at 2:13 AM 11/23/2006


Modified by mlb4046 at 2:17 AM 11/23/2006
Reply
Old Nov 23, 2006 | 04:29 AM
  #9  
JonGP4's Avatar
Honda-Tech Member
 
Joined: May 2003
Posts: 1,305
Likes: 0
From: VA
Default Re: New clutch / flywheel install problem (AAMCO). PLEASE HELP !!!! (nsimov)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by nsimov &raquo;</TD></TR><TR><TD CLASS="quote">Hi everyone,

He earlier mentioned that this is a hydraulic clutch and there are no adjustments available for those.


Modified by nsimov at 1:59 AM 11/23/2006</TD></TR></TABLE>

that statement right there leads me to believe the people you took it to, dont know honda's very well, there is plently of adjustment you can do at the pedal where it connects the master cylinder of ur clutchline. You can adjust the point at which ur clutch engages.. and it sounds like you might need to adjust that slightly.
Reply
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
immalooser
Acura RSX DC5 & Honda Civic EP3
3
Apr 14, 2010 08:01 PM
swiftsmiles
Honda Prelude
2
Apr 12, 2010 06:04 PM
flytip_21
Honda Civic / Del Sol (1992 - 2000)
3
Aug 27, 2007 04:26 PM
oh KSERIES
Honda Prelude
1
Sep 29, 2004 12:20 PM




All times are GMT -8. The time now is 12:31 AM.