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Need assistance with a progress 27mm adjustable sway bar

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Old Sep 30, 2005 | 03:17 PM
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PrettyLude's Avatar
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Default Need assistance with a progress 27mm adjustable sway bar

man, i tried everything, and it still makes a nasty clunking noise everytime i hit a bump, if you have this sway bar on your car, please give me a hand, thanks in advance,

also i got the endlink kit from progress also. any suggestions?
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Old Sep 30, 2005 | 07:01 PM
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Default Re: Need assistance with a progress 27mm adjustable sway bar (PrettyLude)

po.com has a few threads about this; the main culprit is the progress endlinks. They use cheap rod ends that develop play, and the clunk, over time. I bought a used bar with endlinks, never intended on using the progess endlinks, that had the loose rod end problem.

Part of my solution, aurora rod ends from http://www.pegasusautoracing.c...=3061. The progress setup uses the 7/16 by 20 right threaded ends.
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Old Sep 30, 2005 | 07:38 PM
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thanks for the links, after reading a bunch of articles, you are exactly right. do you have any pictures of the bars on your car? i would like to see if i have everything right
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Old Oct 1, 2005 | 08:14 AM
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Default Re: Need assistance with a progress 27mm adjustable sway bar (PrettyLude)

Wow, I have a Progress rear bar too, and I have the clunking. I always thought it was the sway bar hitting the LCA because you can see where it hits.

I will try the Progress end links and these rod ends.
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Old Oct 1, 2005 | 02:24 PM
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i just ordered another set of rod ends, cost about 90 bux shipped, its the real aurora ends.
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Old Oct 1, 2005 | 06:21 PM
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Default Re: (PrettyLude)

Just to add more information, the aurora rod end link I posted above is for the MW and MG ends. These ends are not the strongest, but are economical and should be strong enough for a sway bar application. The full aurora rod end catalog is available here: http://www.aurorabearing.com/2...g.pdf.

Also, instead of purchasing the progess rod ends you can contruct your own with a 7/16-20 threaded rod and matching nuts used with the rod ends above. I purchased the other parts at mcmaster-carr, if you would like the exact part number I can look them up. I forgot you would also need the bolts, nuts, and spacers to attach the end links to the bar and knuckle.
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Old Oct 1, 2005 | 06:31 PM
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ludiferino if you don't mind, could you possibly post up all the parts numbers from mcmater-carr just for future reference, so that anybody in my situation will know what to do.

Thanks alot
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Old Oct 2, 2005 | 05:44 AM
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Default Re: (PrettyLude)

Ok, here they are:

-94804 A335 - 316 Stainless Nuts (25), $8.42 (If anyone needs some PM me, I have a few extras left)
-92580 A110 - ASTM 193/B7 rated/graded threaded rod, must be cut to length (I will create another reply with the required length, this is will be the progess's endlink's length)
-You will also need 4 7/16 bolts, 4 7/16 locking nuts, 8 washers, and 8 spacers (next time I remove one of my rear wheels I will measure the bolt and spacer length and take a picture of the bolt, nut, spacer, rod end, and washer order)
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Old Oct 4, 2005 | 10:42 AM
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Default Re: (ludiferino)

Here's a link for the Aurora rod ends--http://www.bakerprecision.com/auror6.htm

Part #AW7T. These are right hand threaded and teflon coated.
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Old Oct 4, 2005 | 12:32 PM
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yeah, i ordered those last week, should be waitin for them to come in.
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Old Oct 4, 2005 | 12:54 PM
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Default Re: (PrettyLude)

what are your springrates to matchup with that sway bar? that bar is THICK. i wouldnt be surprised if it ripped out of your subframe, unless you had really high spring rates.
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Old Oct 4, 2005 | 02:06 PM
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im not sure about spring rates, but it comes with new brackets that bolt into the subframe
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Old Oct 4, 2005 | 03:44 PM
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Default Re: (PrettyLude)

The new brackets are plenty beefy and are attached to the frame with an extra screw per side. This bar will make the car feel different; I use it in the middle/middle position for daily driving, although the next time I do anything at the rear I will switch to inner/inner (stiffest setting).

Also, here are some pictures of the endlinks connected to the sway bar (I may have this completly wrong). You will notice I put some extra plastic tubing around my brake line, I feared the bolt would wear the line away. The extra tubing wasn't scuffed with ~1000 miles; with my stainless lines this issue never crossed my mind.



The next time I get under the rear of my car I will take more pictures to add to this thread.
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Old Oct 4, 2005 | 03:47 PM
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Default Re: Need assistance with a progress 27mm adjustable sway bar (PrettyLude)

The best thing you can do with the bar now Nick is to just give it to me
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Old Oct 4, 2005 | 09:12 PM
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Default Re: (eMpAtHy)

<TABLE WIDTH="90%" CELLSPACING=0 CELLPADDING=0 ALIGN=CENTER><TR><TD>Quote, originally posted by eMpAtHy &raquo;</TD></TR><TR><TD CLASS="quote">what are your springrates to matchup with that sway bar? that bar is THICK. i wouldnt be surprised if it ripped out of your subframe, unless you had really high spring rates.</TD></TR></TABLE>

Yeah, the Progress bar comes with these niiice brackets--





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Old Oct 23, 2005 | 10:06 AM
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Default Re: (Hawkze_2.3)

Just a quick follow up; I didn't have time to measure the spacers, but here is better pictures of my endlinks (no clunking) with bolt, spacer, washer, rod end order.


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