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Mods for the 1.5t

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Old Dec 21, 2016 | 05:02 PM
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Default Re: Mods for the 1.5t

Originally Posted by Peng0
Now we have made the firmware for reflashing ECU. Unfortunately in our country, that civic are not yet on sale, but in the neighboring already have multiple instances. will test soon, there is work to do, should get something interesting. Ignition depends on the EGT, all in adults. Somehow in Wikipedia it have 16 psi boost, but really there 10psi.
Hmmm, Do I hear bragging about electronic hacking? LOL
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Old Dec 22, 2016 | 04:41 AM
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Default Re: Mods for the 1.5t

Originally Posted by DaIll1
Hmmm, Do I hear bragging about electronic hacking? LOL
Looks like
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Old Dec 23, 2016 | 03:31 PM
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Default Re: Mods for the 1.5t

I found this posted by user "andyboyd102" over on Civic X...

Here is my Dyno run graph. What you have to keep in mind is these numbers are going to be different from hondata numbers because this was a Dyno at the wheels with tires and rims on. I installed the High tune (6+ boost) on 93 octane and gained 27 horsepower and 25 foot pounds of torque and that is with the Injen short ram intake. I'm MORE than pleased with the FlashPro. The performance is nite and day!!! I highly recommend the FlashPro!!!

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Old Dec 24, 2016 | 05:03 PM
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Default Re: Mods for the 1.5t

Hopefully, the turbocharger itself doesn't 1) fall outside of the efficiency range of its capability..(6psi increase can be a lot for an OEM unit depending upon the size). 2) require an intercooler upgrade with this increase in boost pressure, because most factory intercoolers are rather crap out of the box and are already inefficient.

So, remember kids, just because it's turbo from the factory, doesn't mean that supporting modifications aren't necessary, when increasing power.... Welcome to factory turbo power..
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Old Dec 24, 2016 | 06:37 PM
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Default Re: Mods for the 1.5t

I hear that the new CR-V has a larger turbocharger and bigger camshafts... reportedly, the same as the upcoming Si. As long as the supporting hardware is up to snuff, those two upgrades could produce some juicy low cost gains.
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Old Dec 24, 2016 | 06:51 PM
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Default Re: Mods for the 1.5t

Originally Posted by JRCivic1
I hear that the new CR-V has a larger turbocharger and bigger camshafts... reportedly, the same as the upcoming Si. As long as the supporting hardware is up to snuff, those two upgrades could produce some juicy low cost gains.
That's true, but we need to make sure that the integration (exhaust manifold, wastegate placement, compressor & turbine housing designs) can swap over. Hopefully, Honda kept that wonderful QC interchangeability that has been known to be revolutionary for the last 25-30 years. ... But we'll see.

Honestly, IMHO, I believe that by the time someone has performed that successful integration, a third-party aftermarket vendor has already re-stamped and recreated housings/manifolds to work with the current line of aftermarket turbos from Garrett & BW, to the point where swapping one OEM turbocharger to another isn't worth the time.

I've dealt with a lot of OEM turbos in OEM applications to swap over. It's dizzying, and I have a feeling I'm right as to how this will play out in the next 2 years.
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Old Dec 24, 2016 | 07:33 PM
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Default Re: Mods for the 1.5t

Originally Posted by TheShodan
Hopefully, the turbocharger itself doesn't 1) fall outside of the efficiency range of its capability..(6psi increase can be a lot for an OEM unit depending upon the size). 2) require an intercooler upgrade with this increase in boost pressure, because most factory intercoolers are rather crap out of the box and are already inefficient.

So, remember kids, just because it's turbo from the factory, doesn't mean that supporting modifications aren't necessary, when increasing power.... Welcome to factory turbo power..
I think i'll be happy with wat the 1.5t puts out, or fuel efficiency.
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Old Dec 24, 2016 | 07:34 PM
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Default Re: Mods for the 1.5t

But... there is no exhaust manifold

Seriously, the turbos are mounted directly to the monoport. The converter is bolted directly to the turbine exit. The wastegates are integrated, but the electronic melco servo is a nice bonus. The stock K20C and 1.5t turbos are tiny little things in general, I have not seen any maps for them though.
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Old Dec 24, 2016 | 07:44 PM
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Default Re: Mods for the 1.5t

Originally Posted by spAdam
But... there is no exhaust manifold

Seriously, the turbos are mounted directly to the monoport. The converter is bolted directly to the turbine exit. The wastegates are integrated, but the electronic melco servo is a nice bonus. The stock K20C and 1.5t turbos are tiny little things in general, I have not seen any maps for them though.
That's not uncommon. The Ford Focus is similar in design as a single exhaust port to enter straight into the volute of the turbine housing.. No "exhaust manifold" as retrofitted kits are used to being seen. The electronic melco servo is really no different than a solenoid controlling the wastegate directly by way of the main ECU.. The aftermarket came out with options about 1.4 years after that was released in the Ford world. I was at the engine release party in Dearborn for the Focus in 2011. This too is similar.to the Ford exhaust port design.
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Old Dec 24, 2016 | 08:48 PM
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Default Re: Mods for the 1.5t

Yeah, the monoport is, for better or worse, here to stay for production car engines. Electronic wastegates are great, I'm happy to have them around.
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Old Dec 24, 2016 | 09:02 PM
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Default Re: Mods for the 1.5t

Originally Posted by spAdam
Yeah, the monoport is, for better or worse, here to stay for production car engines. Electronic wastegates are great, I'm happy to have them around.
I'm not a fan of the wastegate solenoids that are now attached; they interfere with boost pressure signals for even boost gauges, and more to take apart when I have to put a different series boost controller system to it. And yes, the ones I use have always been leaps and bounds over the MAC stuff, and I don't want the ECU to worry about the damn thing. That's why I like the GReddy Controllers. completely independent control.


So, far I see the following aftermarket parts coming out first.

-I/C upgrade (the stock one looks HORRIBLY chincy... (Plastic endtanks? What is this, FoMoCo?)
-I/C hard pipe upgrades
-ECU flashes outside of Hondata (hopefully one that can clear trouble codes without interfering with the rest of the CANBUS system
-Intake upgrades (I'm sure INJEN already started, as well as AEM and Mishimoto..There will be others)
-Exhaust system upgrades (C'mon GReddy, don't let me down!)
-Downpipe upgrades (Let the engine be relieved of backpressure, you'll see even more results than just an ECU flash)
-Replacement Metal flange system in order to tap into the vacuum source of the engine (lots and lots of plastic in there. hard to find proper grounds)
-Suspension upgrades
-Brake upgrades (rotors, pads, brake lines, etc)

I don't see much of a future in the stock turbo upgrades. considering the monoport will make turbine housings stay stock, and force the turbine wheel to stay the same size.. When you force a compressor wheel upgrade to match a maxxed out turbine wheel, you'll have nothing but surge issues, and no benefit.
Lest we forget, in order to upgrade a stock turbo, you have to have CHRA cores to work with... which will be limited for at least 3 years before affordable ones can be used.. And that's before the knock-offs come into play.

Damn.. I've been doing this way too long.

Last edited by TheShodan; Dec 24, 2016 at 09:19 PM.
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Old Dec 24, 2016 | 09:30 PM
  #37  
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Default Re: Mods for the 1.5t

Injen Intake System



Mishimoto Intake system


Dynamometer "tests" of Mishimoto's system

Mishimoto Catch Can

I have concern for this catch can a bit. It's not a true oil separation system.


Some company called TYPE1GROUP already has an exhaust system..


So does Injen
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Old Dec 24, 2016 | 09:59 PM
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Default Re: Mods for the 1.5t

Originally Posted by TheShodan
I'm not a fan of the wastegate solenoids that are now attached ... and I don't want the ECU to worry about the damn thing.

-I/C upgrade (the stock one looks HORRIBLY chincy... (Plastic endtanks? What is this, FoMoCo?)
-ECU flashes outside of Hondata (hopefully one that can clear trouble codes without interfering with the rest of the CANBUS system
-Intake upgrades (I'm sure INJEN already started, as well as AEM and Mishimoto..There will be others)
-Exhaust system upgrades (C'mon GReddy, don't let me down!)
-Downpipe upgrades (Let the engine be relieved of backpressure, you'll see even more results than just an ECU flash)
The turbo is pretty much maxed out at 215-220 hp. Bottom end torque is great. We've seen 235 lb-ft torque.
  • The wastegate is needed for the ECU's torque control. Torque is controlled by changes to ignition, wastegate position and throttle plate.
  • The stock intercooler is _very_ light and works pretty well for boost levels the stock turbo is capable of making.
  • The Hondata FlashPro system clears ECU specific trouble codes without interfering with the other CANBUS systems.
  • Yes, there are plenty of intakes now available.
  • Our testing of exhaust systems shows minimal gains.
  • Our testing of a downpipe system shows reasonable bottom end to midrange improvements but nowhere near the gains an ECU reprogram delivers.
Look out for a DSport test and tune article in February in which intake, intercooler, exhaust, downpipes, ECU reprogram and high octane fuel are all tested on a 2016 Civic EX 1.5 MT.
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Old Dec 26, 2016 | 09:23 AM
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Default Re: Mods for the 1.5t

Originally Posted by Hondata
The turbo is pretty much maxed out at 215-220 hp. Bottom end torque is great. We've seen 235 lb-ft torque.
  • The wastegate is needed for the ECU's torque control. Torque is controlled by changes to ignition, wastegate position and throttle plate.
  • The stock intercooler is _very_ light and works pretty well for boost levels the stock turbo is capable of making.
  • The Hondata FlashPro system clears ECU specific trouble codes without interfering with the other CANBUS systems. Good to know. I take it that it also allows the user to go back to complete stock? Tablet/laptop requirement? Interface via OBD access port? Nevermind, I'll just go to your site
  • Yes, there are plenty of intakes now available.
  • Our testing of exhaust systems shows minimal gains. -We talking "peak" or overall powerband? Peak "gains" are never a concern for the informed..
  • Our testing of a downpipe system shows reasonable bottom end to midrange improvements but nowhere near the gains an ECU reprogram delivers.
Look out for a DSport test and tune article in February in which intake, intercooler, exhaust, downpipes, ECU reprogram and high octane fuel are all tested on a 2016 Civic EX 1.5 MT.

Understood. The wastegate is needed regardless for any control, so I'm sure we can just chuck that up to SOP of a wastegate. As for the exhaust system, meh, depends upon which one you get (or make) or who designed it. A complete downpipe back Exhaust system with your FlashPro upgrade, will show better "gains" overall.

You know as well as I that no one itemin a turbo car gives the most "gains"...

BTW. Love the information and the fact that you guys decided to participate in these discussions for a change... Keep it up, gents.
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Old Dec 26, 2016 | 09:37 AM
  #40  
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Default Re: Mods for the 1.5t

I myself just purchased one of these as well, 6-Speed Sport (although where I am it hasn't arrived yet), but I have already had to replace a turbo on the 1.5l engine because it locked up. Car had 90 miles on it...

Hopefully this isn't a reoccurring thing with this engine.

-Amp
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Old Dec 26, 2016 | 11:42 AM
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Default Re: Mods for the 1.5t

Originally Posted by SIR-G Amp
I myself just purchased one of these as well, 6-Speed Sport (although where I am it hasn't arrived yet), but I have already had to replace a turbo on the 1.5l engine because it locked up. Car had 90 miles on it...

Hopefully this isn't a reoccurring thing with this engine.

-Amp
The turbo "locked up"... Interesting. If you have honda's official with order showing a cause, please share it.

I only ask because a turbo "locking up" is only from no oil going into the turbo at all.
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Old Dec 26, 2016 | 12:33 PM
  #42  
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Default Re: Mods for the 1.5t

Originally Posted by TheShodan
The turbo "locked up"... Interesting. If you have honda's official with order showing a cause, please share it.

I only ask because a turbo "locking up" is only from no oil going into the turbo at all.
In this case I assume it was manufacturing defect in the CHRA. It would still rotate but only if I forced the hell out of it. P0299 was present which is an under boost code. Techline agreed with what I suggested and I put a turbo in it. I checked myself for oil flow and it had it. Never heard anything after that from them.

The actual Honda Technician's Forum I'm on only shows one other case at this time of this happening. That one occuring at 154 miles, I think. But that's already two that I know of...

-Amp

Last edited by SIR-G Amp; Dec 26, 2016 at 12:44 PM. Reason: updated info
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Old Dec 28, 2016 | 06:22 PM
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Default Re: Mods for the 1.5t

I dunno. I wouldn't assume that.I've been dealing with CHRAs on factory turbocharged applications for a good number of 20 years, and that sounds more like something possibly got clogged in the oil gallies of the turbocharger, (from factory screens that are too small, or some sort of break-in metal babbit) only then could I see that happening. That's literally a 2 and 50,000,000 shot especially considering their using Mitsubishi Heavy Industry turbochargers, which have been renowned for their durability), I'm thinking something else. CHRAs as a matter of physics don't fail like that..

If you ever have the possibility to keep the bad turbocharger (which I doubt, since warranties stipulate that if there's even a whiff of the possibility of a recall they confiscate all materials, including the turbocharger, for future analysis) please show it. i'm willing to even pay for shipping of that turbocharger to me for breakdown and analysis, and I'll tell you the truth as to what happened.

For those curious, they are using a Single Scroll MHI TD03 Turbo for the 1.5t application. These turbos are similar to what the 2012 E90/E92 3 series BMW twin turbochargers use (e.g. 335i). Which means to say, they are a total nightmare to work with

Sample compressor map of the TD03




What this tells me is that when upgrades are available, they'll be based upon platforms using CHRAs that will be able to be retrofitted to the exhaust "manihole"(?), (or whatever someone called the exhaust manifold earlier in the thread) from a performance-oriented company like the BIG TWO.






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Old Dec 28, 2016 | 07:45 PM
  #44  
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Default Re: Mods for the 1.5t

Available upgrade you say? (BMW uses td03 too)
https://www.vividracing.com/catalog/...150951508.html
and Turbo Labs says..." We are currently working on making it possible to turn 335i tdo3 turbos into tdo4HL 19ts."

Last edited by DaIll1; Dec 28, 2016 at 08:08 PM.
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Old Dec 28, 2016 | 08:01 PM
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Default Re: Mods for the 1.5t

Originally Posted by DaIll1
Available upgrade you say? (BMW uses td03 too)
https://www.vividracing.com/catalog/...150951508.html
I believe I mentioned that the 335i (E90/E92 chassis use this)

Originally Posted by TheShodan
For those curious, they are using a Single Scroll MHI TD03 Turbo for the 1.5t application. These turbos are similar to what the 2012 E90/E92 3 series BMW twin turbochargers use (e.g. 335i). Which means to say, they are a total nightmare to work with
For that "upgrade"

A) You won't be able to get just one, you'll need a core sent it for these for the Honda. Upgrades will be about $1500 each. (I know 2 companies now going through prototype tests as we speak, and although happy with peak results, know that the turbine wheel can't take much more that what stock can give)
B) the wastegate is in a different location than the 335i twins.
C) The turbine wheels for the upgrade will be overpowered by the compressor wheel change up. Clipping the turbine wheel helps, but not by much at that turbine gas flow rate capability.
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Old Dec 29, 2016 | 04:53 AM
  #46  
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Default Re: Mods for the 1.5t

Originally Posted by SIR-G Amp
In this case I assume it was manufacturing defect in the CHRA. It would still rotate but only if I forced the hell out of it. P0299 was present which is an under boost code. Techline agreed with what I suggested and I put a turbo in it. I checked myself for oil flow and it had it. Never heard anything after that from them.

The actual Honda Technician's Forum I'm on only shows one other case at this time of this happening. That one occuring at 154 miles, I think. But that's already two that I know of...

-Amp
Can we get pictures of the turbo? Taken apart?
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Old Dec 29, 2016 | 05:39 AM
  #47  
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Default Re: Mods for the 1.5t

Originally Posted by TheShodan
I dunno. I wouldn't assume that.I've been dealing with CHRAs on factory turbocharged applications for a good number of 20 years, and that sounds more like something possibly got clogged in the oil gallies of the turbocharger, (from factory screens that are too small, or some sort of break-in metal babbit) only then could I see that happening. That's literally a 2 and 50,000,000 shot especially considering their using Mitsubishi Heavy Industry turbochargers, which have been renowned for their durability), I'm thinking something else. CHRAs as a matter of physics don't fail like that..

If you ever have the possibility to keep the bad turbocharger (which I doubt, since warranties stipulate that if there's even a whiff of the possibility of a recall they confiscate all materials, including the turbocharger, for future analysis) please show it. i'm willing to even pay for shipping of that turbocharger to me for breakdown and analysis, and I'll tell you the truth as to what happened.

For those curious, they are using a Single Scroll MHI TD03 Turbo for the 1.5t application. These turbos are similar to what the 2012 E90/E92 3 series BMW twin turbochargers use (e.g. 335i). Which means to say, they are a total nightmare to work with


Originally Posted by tony_2018
Can we get pictures of the turbo? Taken apart?
I'll take your word for it 100% TheShodan, as I do not have anywhere near that much experience with OE turbochargers. If another one happens (which I'm really wishing it doesn't) I will take some detailed pictures of what I can without pissing them off. They can tell if it's been opened up or not and could potentially cause some issues for my dealership, but I'll do what I can. Any specific angles/shots you'd be looking for to try and tell cause?

-Amp
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Old Dec 29, 2016 | 06:03 AM
  #48  
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Default Re: Mods for the 1.5t

Oh damn, so you basically send the old turbo back to them? I thought you guys junk it .
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Old Dec 29, 2016 | 06:13 AM
  #49  
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Default Re: Mods for the 1.5t

Originally Posted by tony_2018
Oh damn, so you basically send the old turbo back to them? I thought you guys junk it .
Yup, they send us a new one in exchange for the defective. It's like this for any warranty item. If we could keep faulty items you can imagine the increase in "bad" parts we'd have. haha

-Amp
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Old Dec 29, 2016 | 05:08 PM
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Default Re: Mods for the 1.5t

Originally Posted by SIR-G Amp
I'll take your word for it 100% TheShodan, as I do not have anywhere near that much experience with OE turbochargers. If another one happens (which I'm really wishing it doesn't) I will take some detailed pictures of what I can without pissing them off. They can tell if it's been opened up or not and could potentially cause some issues for my dealership, but I'll do what I can. Any specific angles/shots you'd be looking for to try and tell cause?

-Amp
Very front, side CHRA, Rear turbine housing, the oil feed side, and return tube. As much as you can. Good quality ones if possible.
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