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header removal help!

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Old Nov 22, 2003 | 03:06 PM
  #1  
vet_girl's Avatar
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Joined: Feb 2003
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From: oak brook, IL, USA
Default header removal help!

#1, I just spent 15 minutes searching

OK that out of the way, I'm trying to remove my stock exhaust manifold on a 4th gen H22A1. I'm having a problem getting to the collector area to get those bolts that seem to hold the manifold to the collector. That area is way too small for me to fit a torque wrench in there...
Question 1: Does anyone have a picture of that area, that can tell me EXACTLY which bolts need to come out, and any tips on how to get into that area? I already have the bottom plastic shield out.
Question 2: The exhaust manifold seems to be held to the head by those pesky 8 12mm bolts, are these the only bolts that need to come off? There are these 2 strange square shape bolts right underneath the bottom 3 bolts on the head. Do these need to come off? It looks like there's a weld to the manifold or something strange I don't understand there.
Question 3: I have one bolt left on the head to get off, and I broke a socket wrench attachment trying to get it off. Any tips? I'm currently sprayin WD-40 all over it.

Thanks for the help, and please be specific.
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Old Nov 22, 2003 | 03:12 PM
  #2  
4bidden's Avatar
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From: Chandler, AZ, USA
Default Re: header removal help! (vet_girl)

The bolts on the head are relatively easy, but unless you have a pivot you cant get the socket all the way on the bottom right bolt cause of the heatshield on the alternator side. Use a 6pt socket and you should be able to get it though.

For the 3 bolts that connect the two pieces of the header, I use an extension and get them from the bottom. If you have longgg extensions you can get at least 2 of them from the top though.

The bolts on the cat are usually rusted, a breaker bar and some oomph will get those off though.
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Old Nov 22, 2003 | 08:51 PM
  #3  
AndyD's Avatar
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From: MD, USA
Default Re: header removal help! (4bidden)

To get the bolts off of the cat...I had to use the Craftsman socket heads that are designed for stripped bolts. It wasn't too bad...because I was changing out my exhaust too. I pulled the cat-back off. Then I pulled the downpipe off with the cat. I had to use a breaker bar on the socket wrench and FINALLY the bolts came off.

However, I don't think I would have EVERY gotten it off if I hadn't pulled the exhaust system off the car.

Hope this helps. Good luck
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