Scratched pistons

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Old Jun 8, 2018 | 07:38 AM
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Default Scratched pistons




Hi, I have a big problem. My engine runs very well, buy oil consumtion was very high, so i disassembled my Honda H22 engine after 2000km run.

Engine has dry darton sleeves and CP pistons.

3 pistons are scratched :-(

How can it happen? Very rich fuel mixture? Overheated?

Is is repairable?

Thank you very much!
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Old Jun 8, 2018 | 12:50 PM
  #2  
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Default Re: Scratched pistons

What was your piston-to-wall clearance? What side of the piston are these scratches on? Intake or exhaust? Both? Was the engine assembled by a shop? Was this a turbo engine? At first glance it looks like your piston-to-wall clearance was just a hair on the tight side and the engine got a good amount of heat in it at one point like during a long 5th gear pull, etc.

As far as being repairable it depends. If money is an issue and the scratches aren't too deep, you COULD sand & polish the skirts. I'm not saying you should but you could. The pistons will run small in certain spots and if there's any issues with the cylinders you'll be right back to where you are now. Best to fix it the right way and start over with a new set in some freshly machined cylinders.
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Old Jun 8, 2018 | 11:42 PM
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Default Re: Scratched pistons

P2W clearance was from CP piston specification. Scratches are only on pistons 1,2 and 4 and only on exhaust side. Engine was assembled by shop. Can it happen by very rich mixture?
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Old Jun 9, 2018 | 01:11 AM
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Default Re: Scratched pistons

what is very rich mixture? do u have a wideband? looks like a bad p2w clearence for me.
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Old Jun 9, 2018 | 02:11 AM
  #5  
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Default Re: Scratched pistons

Yes i have. 12-13 whole map.
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Old Jun 9, 2018 | 10:24 AM
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Default Re: Scratched pistons

12-13 is not Rich enough to make this scratches...8-10afr on long Time maybe...this scratches are Mechanical problem.
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Old Jun 13, 2018 | 02:45 AM
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Default Re: Scratched pistons

Originally Posted by 1HGEJ2
what is very rich mixture? do u have a wideband? looks like a bad p2w clearence for me.
More like half-*** install job by idiots at the shop. OP, I would refrain from going back there.
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Old Jun 13, 2018 | 12:44 PM
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Default Re: Scratched pistons

Not sure if you played with the rings at all when you took your pistons out but, in your top picture all of the end of the oil rings are all on top of each other. This is also a sign someone doesn't know what they're doing.
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Old Jun 22, 2018 | 02:04 AM
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Default Re: Scratched pistons

Thank you guys!

P2W clearance was tight. Clearance was 0,046mm. Specification sheet says 0,0762 mm.

Is it that problem?

Thank you.



Josef
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Old Jun 22, 2018 | 08:06 AM
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Default Re: Scratched pistons

Yes
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Old Jul 5, 2018 | 05:22 AM
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Default Re: Scratched pistons

Originally Posted by Cho0se
P2W clearance was from CP piston specification. Scratches are only on pistons 1,2 and 4 and only on exhaust side. Engine was assembled by shop. Can it happen by very rich mixture?

there specs are to tight for my liking and most engine builders in the honda world! dont go tighter than .0035-.0040 on a turbo motor I dont care what the spec sheet says for under 500 hp
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Old Jul 5, 2018 | 10:08 AM
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Default Re: Scratched pistons

0.0040 is the best way for cp, je, wiseco and arias
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Old Jul 5, 2018 | 10:09 AM
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Default Re: Scratched pistons

Originally Posted by Cho0se
Thank you guys!

P2W clearance was tight. Clearance was 0,046mm. Specification sheet says 0,0762 mm.

Is it that problem?

Thank you.



Josef
thats to tight!!!! 0.04mm is for oem cast pistons.
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