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Old 06-05-2009, 09:50 AM
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Default Square tube headers

Thought i would share this with you guys. I belong to a site call Focusfanatics.com, it's a huge online Ford focus site an one of our members is a tuner an produce's Items for our car(s). He recently deside to build Square tubed headers an pulled out 4 extra Hp an 6 TQ over the SVT header. If you have any questions for him I'll ask him for you unless you want to join the forum to find out.



Old 06-05-2009, 10:09 AM
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Default Re: Square tube headers

that looks crazy
Old 06-05-2009, 10:13 AM
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Default Re: Square tube headers

o dont worry thats what my first thought was too.
Old 06-05-2009, 10:14 AM
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Default Re: Square tube headers

I would really like to see what kinda of extra power an TQ it could put out if it was supercharged.
Old 06-05-2009, 10:15 AM
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Default Re: Square tube headers

Looks kinda freaky. Interesting.
Old 06-05-2009, 10:18 AM
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Default Re: Square tube headers

it's deff a head turner
Old 06-05-2009, 12:20 PM
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Default Re: Square tube headers

Thats cool...

'thinking outside of the box' couldn't resist...
Old 06-05-2009, 12:40 PM
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Default Re: Square tube headers

Are the exhaust ports square where they exit the head?
Old 06-05-2009, 12:42 PM
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Default Re: Square tube headers

Originally Posted by .dave
Are the exhaust ports square where they exit the head?
I'll ask him that for you, I would like to know too.
Old 06-05-2009, 12:58 PM
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Default Re: Square tube headers

Originally Posted by .dave
Are the exhaust ports square where they exit the head?
theres a flange sitting on the table next to it..look to be round.

definately be an increase in volume with the square tubing.
Old 06-05-2009, 01:06 PM
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Default Re: Square tube headers

ZETEC ports are a D shape.

I don't really see the point in the square primary tubes. I feel like it is more of a selling gimmick than anything. I really don't like the collector on the 4-1 that Tom made. However, his design might make more power over the stock SVT header, but I feel like the only reason he used square tubes is to be different.

Last edited by Top Speed; 06-05-2009 at 01:16 PM.
Old 06-05-2009, 01:12 PM
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Default Re: Square tube headers

Here is a picture of the ZETEC ports with a round flange bolted to it.



As you can tell it is shaped kind of like a 'D' it is flat on the bottom.
Old 06-05-2009, 01:20 PM
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Default Re: Square tube headers

K well that's the first time I've seen that. Any comparisions to another aftermarket header?
Old 06-05-2009, 01:26 PM
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Default Re: Square tube headers

Originally Posted by ManBearPig4silly
K well that's the first time I've seen that. Any comparisions to another aftermarket header?
The SVT header was an after market part compaired to the stock zetec header. so if it out performed the SVT header, I'll ask him for a Dyno sheet if he has one.
Old 06-05-2009, 01:31 PM
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Default Re: Square tube headers

oh ok. I'm not that big into fords so I'm ignorant. Kind of like out performing an itr header? That thing would be so super cheap to make.
Old 06-05-2009, 01:37 PM
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Default Re: Square tube headers

Originally Posted by ManBearPig4silly
oh ok. I'm not that big into fords so I'm ignorant.

It's ok i was waiting for someone to say something.
Old 06-05-2009, 01:41 PM
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Default Re: Square tube headers

What do you mean ITR headers?

the SVT header would be like the old b16 SI header on an lower grade engine, it's a step up from factory.
Old 06-05-2009, 02:04 PM
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Default Re: Square tube headers

Here is what header it was compared against. Stock SVT Header:
Old 06-05-2009, 02:52 PM
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Default Re: Square tube headers

Wouldn't the square tubes affect the velocity or vortex created? or would that even matter?
Old 06-05-2009, 05:02 PM
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Default Re: Square tube headers

Not sure.
Old 06-05-2009, 05:35 PM
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Default Re: Square tube headers

In any case, it certainly looks ghetto.
Old 06-05-2009, 06:01 PM
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Default Re: Square tube headers

Originally Posted by Top Speed
Here is what header it was compared against. Stock SVT Header:
It seems really obvious to me why the square tube header out performed the SVT header, and it has nothing to do with the square tubing. Though it is kind of a cool look.

*Hint - compare from where it goes 4-2 to the flange that connects it to the exhaust. That section is showing you the most obvious of the reasons.
Old 06-05-2009, 08:04 PM
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Default Re: Square tube headers

From the thread about the square tube headers on Focusfanatics.com

Square has more area and in most cases flows better , cuts down on turbulance and more
Old 06-05-2009, 08:07 PM
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Default Re: Square tube headers

Originally Posted by .dave
Are the exhaust ports square where they exit the head?

Your answer:

No the head is somewhat oval , That has no effect on the flow into the header tho
Old 06-05-2009, 08:10 PM
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Default Re: Square tube headers

I think the reason why the square tube headers flowed better than the stock SVT header is because of the 4 into 1 instead of 4-2-1.


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