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Need help finding flanges (motorcycle header)

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Old 07-30-2014, 01:56 PM
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Default Need help finding flanges (motorcycle header)

Im building a header for my zx10 and I ordered some standard 2 bolt flanges but they are way too thick. I can make them work but I dont have much thread left on the studs. I heave searched google and all of the Suppliers listed in the sticky and can not find what I am looking for. The tubing it 1.75 and I am looking for some stamped 2 bolt flanges similar to these pictured.

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Old 07-31-2014, 04:25 AM
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Default Re: Need help finding flanges (motorcycle header)

How much thinner do they need to be?

Doesn't look like you have any room to give without making the flange weaker . . . every thread on a 1.25mm pitch is ~.049". It looks like you would need to thin out 1/2 of the flange to only get 1 more thread engaged on the stud.
Old 07-31-2014, 05:11 AM
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Default Re: Need help finding flanges (motorcycle header)

Well I think I am just going to order some longer studs, here is what I am working with.

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Old 07-31-2014, 09:02 AM
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Default Re: Need help finding flanges (motorcycle header)

Longer studs would be the best bet.
Old 08-01-2014, 07:51 AM
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Default Re: Need help finding flanges (motorcycle header)

are the thicker flanges radiused on the inside diameter like the original flanges? if not they might cause sealing issues on the flared tubing....
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